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In a previous paper [ 1 ], the authors have proposed a cost effective air hybrid concept based on a proprietary intake system and cam profile switching (CPS) system [ 2 ]. It was shown through engine simulations that the pneumatic hybrid operation could be achieved with about 15% regenerative efficiency. The proposed air hybrid operation can be achieved with proven technologies and engine components and hence it represents a cost-effective, reliable and quick deployable solution for low carbon vehicles. In this work, a four-cylinder 2 litre diesel engine has been modelled to operate on refined air hybrid engine configurations and the braking and motoring performance of each configuration have been studied. Both air hybrid systems can be constructed with production technologies and incur minimum changes to the existing engine design.

In this paper, a novel cost-effective air hybrid powertrain concept for buses and commercial vehicles, Brunel Regenerative Engine Braking Device (RegenEBD) technology, is presented and its performance during the braking process is analysed using the Ricardo WAVE engine simulation programme. RegenEBD is designed to convert kinetic energy into pneumatic energy in the compressed air saved in an air tank. Its operation is achieved by using a production engine braking device and a proprietary intake system design. During the braking operation, the engine switches from the firing mode to the compressor mode by keeping the intake valves from fully closed throughout the four-strokes by installing the Variable Valve Exhaust Brake (VVEB) device on the intake valves. As a result, the induced air could be compressed through the opening gap of intake valves into the air tank through the modified intake system.

A novel mechanical method of achieving a rapid switch between stoichiometric and lean conditions for SI engines is explored. Two and three throttle configurations, a switch strategy which employs a standard intake manifold and an assembly of pipes and throttle(s), are investigated numerically by using a one-dimensional engine simulation program based on the method of characteristics. The results indicate that it is possible to achieve rapid AFR switch without a torque jump, i.e. unperceptible to the driver.

Controlled auto-ignition (CAI) combustion and engine performance and emission characteristics have been intensively investigated in a single-cylinder gasoline direct injection (GDI) engine with an air-assisted injector. The CAI combustion was obtained by residual gas trapping. This was achieved by using low-lift short-duration cams and early closing the exhaust valves. Effects of EVC (exhaust valve closure) and IVO (intake valve opening) timings, spark timing, injection timing, coolant temperature, compression ratio, valve lift and duration, on CAI combustion and emissions were investigated experimentally. The results show that the EVC timing, injection timing, compression ratio, valve lift and duration had significant influences on CAI combustion and emissions. Early EVC and injection timing, higher compression ratio and higher valve lift could enhance CAI combustion. IVO timing had minor effect on CAI combustion.

A fuel stratification concept has been developed in a three-valve twin-spark spark ignition engine. This concept requires that two fuels or fuel components of different octane numbers (ON) be introduced into the cylinder separately through two independent inlet ports. They are then stratified into two regions laterally by a strong tumbling flow and ignited by the spark plug located in each region. This engine can operate in the traditional stratified lean-burn mode at part loads to obtain a good part-load fuel economy as long as one fuel is supplied. At high loads, an improved fuel economy might also be obtained by igniting the low ON fuel first and leaving the high ON fuel in the end gas region to resist knock. This paper gives a detailed description of developing the fuel stratification concept, including optimization of in-cylinder flow, mixture and combustion.

The air hybrid engine absorbs the vehicle kinetic energy during braking, stores it in an air tank in the form of compressed air, and reuses it to propel a vehicle during cruising and acceleration. Capturing, storing and reusing this braking energy to give additional power can therefore improve fuel economy, particularly in cities and urban areas where the traffic conditions involve many stops and starts. In order to reuse the residual kinetic energy, the vehicle operation consists of 3 basic modes, i.e. Compression Mode (CM), Expander Mode (EM) and normal firing mode. Unlike previous works, a low cost air hybrid engine has been proposed and studied. The hybrid engine operation can be realised by means of production technologies, such as VVT and valve deactivation. In this work, systematic investigation has been carried out on the performance of the hybrid engine concept through detailed gas dynamic modelling using Ricardo WAVE software.

A new concept hybrid vehicle is introduced based on energy substitution. This is best realised in a Supercharger Air Hybrid Vehicle (SAHV) which uses a supercharger-tank-engine energy chain for regenerative braking. In the SAHV, a supercharger is added to a vehicle with a fully developed highly boosted downsized engine, and its main function is to act as a vehicle brake. The SAHV uses braking energy to drive the supercharger instead of using engine energy to drive a turbocharger to produce an equivalent amount of boost air which is stored temporarily in a low pressure air tank. This provides regenerative boost to the engine for free for short periods during accelerations after braking. At the same time the saved engine energy is available fully to drive the vehicle. This process represents 90+% recovery of the captured braking energy when the saved engine energy is returned to the vehicle, which is equivalent to the braking energy captured earlier by the supercharger.

In order to take advantage of different properties of fuel components or fractions, a new concept of fuel stratification has been proposed by the authors. This concept requires that two fractions of standard gasoline (e.g., light and heavy fractions) or two different fuels in a specially formulated composite be introduced into the cylinder separately through two separate intake ports. The two fuels will be stratified into two regions in the cylinder by means of strong tumble flows. In order to verify and optimize the fuel stratification, a two-tracer Laser Induced Fluorescence (LIF) technique was developed and applied to visualize fuel stratification in a three-valve twin-spark SI engine. This was realized by detecting simultaneously fluorescence emissions from 3-pentanone in one fuel (hexane) and from N,N-dimethylaniline (DMA) in the other fuel (iso-octane).

This paper presents results from an experimental programme researching the in-cylinder conditions necessary to obtain gasoline Controlled Auto-ignition (CAI) combustion in a 4-stroke engine. A single-cylinder, variable compression ratio research engine is used for all experiments. Investigations concentrate on establishing the CAI operating range with regard to Air/Fuel ratio and Exhaust Gas Re-circulation (EGR) and their effect on ignition timing, combustion rate and variability, ISFC, and engine-out emissions, such as NOx, CO, and unburned HC. Comprehensive maps for each of the measured variables are presented and in relevant cases, these results are compared to those obtained during normal spark-ignition operation so that the benefits of CAI combustion can be more fully appreciated.

Controlled Auto-Ignition (CAI) combustion has been achieved in a production type 4-stroke multi-cylinder gasoline engine. The engine was based on a Ford 1.7L Zetec-SE 16V engine with a compression ratio of 10.3, using substantially standard components modified only in design dimensions to control the gas exchange process in order to significantly increase the trapped residuals. The engine was also equipped with Variable Cam Timing (VCT) on both the intake and exhaust camshafts. It was found that the largely increased trapped residuals alone were sufficient to achieve CAI in this engine and with VCT, a range of loads between 0.5 and 4 bar BMEP and engine speeds between 1000 and 3500 rpm were mapped for CAI fuel consumption and exhaust emissions. The measured CAI results were compared with those of Spark Ignition (SI) combustion in the same engine but with standard camshafts at the same speeds and loads.

This paper presents results from an experimental programme researching the in-cylinder conditions necessary to obtain homogenous CAI (or HCCI) combustion in a 4-stroke engine. The fuels under investigation include three blends of Unleaded Gasoline, a 95 RON Primary Reference Fuel, Methanol, and Ethanol. This work concentrates on establishing the CAI operating range with regard to Air/Fuel ratio and Exhaust Gas Re-circulation and their effect on the ignition timing, combustion rate and variability, Indicated thermal efficiency, and engine-out emissions such as NOx. Detailed maps are presented, defining how each of the measured variables changes over the entire CAI region. Results indicate that the alcohols have significantly higher tolerance to dilution than the hydrocarbon fuels tested. Also, variations in Gasoline blend have little effect on any of the combustion parameters measured.

Controlled Auto-Ignition (CAI) combustion was realised in a production type 4-stroke 4-cylinder gasoline engine without intake charge heating or increasing compression ratio. The CAI engine operation was achieved using substantially standard components modified only in camshafts to restrict the gas exchange process The engine could be operated with CAI combustion within a range of load (0.5 to 4 bar BMEP) and speed (1000 to 3500 rpm). Significant reductions in both specific fuel consumption and CO emissions were found. The reduction in NOx emission was more than 93% across the whole CAI range. Though unburned hydrocarbons were higher under the CAI engine operation. In order to evaluate the potential of the CAI combustion technology, the European NEDC driving cycle vehicle simulation was carried out for two identical vehicles powered by a SI engine and a CAI/SI hybrid engine, respectively.

In-cylinder flow was optimised in a three-valve twin-spark-plug SI engine in order to obtain good two-zone fuel fraction stratification in the cylinder by means of tumble flow. First, the in-cylinder flow field of the original intake system was measured by Particle Image Velocimetry (PIV). The results showed that the original intake system did not produce large-scale in-cylinder flow and the velocity value was very low. Therefore, some modifications were applied to the intake system in order to generate the required tumble flow. The modified systems were then tested on a steady flow rig. The results showed that the method of shrouding the lower part of the intake valves could produce rather higher tumble flow with less loss of the flow coefficient than other methods. The optimised intake system was then consisted of two shroud plates on the intake valves with 120° angles and 10mm height. The in-cylinder flow of the optimised intake system was investigated by PIV measurements.

The application of controlled auto-ignition (CAI) combustion in gasoline direct injection (GDI) engines is becoming of more interest due to its great potential of reducing both NOx emissions and fuel consumption. Injection timing has been known as an important parameter to control CAI combustion process. In this paper, the effect of injection timing on mixture and CAI combustion is investigated in a single-cylinder GDI engine with an air-assisted injector. The liquid and vapour phases of fuel spray were measured using planar laser induced exciplex fluorescence (PLIEF) technique. The result shows that early injection led to homogeneous mixture but late injection resulted in serious stratification at the end of compression. CAI combustion in this study was realized by using short-duration camshafts and early closure of the exhaust valves. During tests, the engine speed was varied from 1200rpm to 2400rpm and A/F ratio from stoichiometric to lean limit.

Afterburning of a rich exhaust/air mixture ahead of the catalyst has been shown in earlier papers to offer an effective means of achieving catalyst light-off in very short times. Protection of the catalyst from overheating is an important aspect of systems using EGI, and on board diagnostics will be required to check for proper function of EGI. In this paper, some options for these requirements are discussed, using a high temperature linear thermistor.

A novel concept from FORD is described which exploits the internal torque fluctuations inherent in the cam-shaft drive train and directs them by way of a mechanical one-way clutch to cause phase change of the camshaft automatically between two locked positions. No external power is necessary for actuation and a light weight trigger is used to initiate the phase change. The Dual-Phase-Shift (DPS) pulley was designed by INA and developed at FEV. First prototypes are currently being tested on live engines. The key features of the pulley are explained in this paper and test data on the performance of the phase shift is presented. The design is unique in its simplicity and is sufficiently compact to fit inside the dimensions of a conventional timing belt pulley. The DPS pulley can therefore be installed on current production engines requiring only minor modifications and replacing the normal timing belt pulley.

The improvement in both performance and thermal efficiency of internal combustion engines at higher compression ratios is a well known phenomena. Indeed, a simple Otto Cycle analysis show a potential efficiency improvement of 13% by increasing the compression ratio from 9:1 to 15:1. However, the dilemma for engineers has always been in the realization of a practical operational mechanism. This paper describes the ECCLINK VCR mechanism which enables compression ratio to be altered within given limits on a running engine. A single cylinder 500 cm3 four-stroke research engine, incorporating the ECCLINK mechanism, has been built and tested. Results are presented at both full load and part load over a range of compression ratios, showing improvements in performance and fuel economy. Of particular interest is the fact that full load bsfc improvements equate to typical Otto cycle values.

CAI-combustion was achieved in a 4-cylinder four-stroke gasoline DI engine, with all cylinders running in CAI-mode. Standard components were used, with the exception of the camshafts which had been modified in order to restrict the gas exchange process. Results shown in the paper are between a load of 1.45 - 2.65 bar, an engine speed of 1500rpm and at a lambda value of 1.2. As is typical with this type of combustion, reductions in emissions of NOx were recorded as well as a slight decrease in HC emissions, also there was a reduction in the brake specific fuel consumption. The effect that injection timing on factors such as start of combustion, combustion duration and heat release rate are also investigated.

This paper describes the apparatus and techniques used to record and analyze the images of seed particle trajectories in reciprocating motored engines. Frequency modulated strobing of a CW laser light sheet illuminating the particles produces a series of tracks that are detected by an intensified TV camera, recorded on videotape and analyzed using an image processing system. A data interpolation scheme to calculate velocity vectors in order to compare velocity fields in different cycles is used and cycle resolved velocity fields are presented.

In the study of mixture motion in an I.C. engine it is desirable to observe the development of flow structures at reduced speed, in order to facilitate data capture. In this paper the use of high molecular weight gases to achieve dynamic similarity with real engine operating conditions at very much reduced engine speeds is examined. The general constraints required to achieve full similarity are discussed, as are the implications for the choice of gas mixtures. It is argued that acceptable similarity can be obtained using a common fluorocarbon, and gas flow motions can be tracked using conventional video equipment and large (20 μm) microballoon seeds.