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The application of polyalkylene glycol (PAG) as a base stock for engine oil formulation has been explored for substantial fuel economy gain over traditional formulations with mineral oils. Various PAG chemistries were explored depending on feed stock material used for manufacturing. All formulations except one have the same additive package. The friction performance of these oils was evaluated in a motored single cylinder engine with current production engine hardware in the temperature range 40°C-120°C and in the speed range of 500 RPM-2500 RPM. PAG formulations showed up to 50% friction reduction over GF-5 SAE 5W-20 oil depending on temperature, speed, and oil chemistry. Friction evaluation in a motored I-4 engine showed up to 11% friction reduction in the temperature range 40°C-100°C over GF-5 oil. The paper will share results on ASTM Sequence VID fuel economy, Sequence IVA wear, and Sequence VG sludge and varnish tests. Chassis roll fuel economy data will also be shared.

This paper investigates the flow maldistribution across the monolith of an axisymmetric catalyst assembly fitted to a pulsating flow test rig. Approximately sinusoidal inlet pulse shapes with relatively low peak/mean ratio were applied to the assembly with different amplitudes and frequencies. The inlet and outlet velocities were measured using Hot Wire Anemometry. Experimental results were compared with a previous study, which used inlet pulse shapes with relatively high peak/mean ratios. It is shown that (i) the flow is more maldistributed with increase in mass flow rate, (ii) the flow is in general more uniformly distributed with increase in pulsation frequency, and (iii) the degree of flow maldistribution is largely influenced by the different inlet velocity pulse shapes. Transient CFD simulations were also performed for the inlet pulse shapes used in both studies and simulations were compared with the experimental data.

Riveted fuselage splice joints are a common feature in the construction of transport aircraft. Traditional durability and damage tolerance analyses of these joints have often ignored or greatly simplified the effect of corrosion damage and its interaction with fatigue. This has required that corrosion damage be repaired as soon as it is detected, which has in turn discouraged the use of sensitive nondestructive inspection (NDI) techniques which may find structurally insignificant amounts of damage. New holistic life assessment models which do account for corrosion damage are under development by many research groups including the National Research Council Canada. These models require quantitative assessment of corrosion damage as well as fatigue damage.

This paper describes the coupling of a 1D engine simulation code (Ricardo WAVE) to a 3D CFD code (STAR-CD) to study the flow behaviour inside a Close-Coupled Catalytic converter (CCC). A SI engine was modelled in WAVE and the CCC modelled in STAR-CD. The predictions of the stand-alone WAVE model were validated against engine bed tests before the coupled 1D/3D simulations were performed at 3000 RPM WOT for both motored and firing conditions. The predicted exhaust velocities downstream of the catalyst monolith in the coupled simulations matched fairly well with Laser Doppler Anemometry (LDA) measurements.

The effects of residual gases on the combustion process of engines are examined through analysing the cyclic variations of autoignition in a motored engine fuelled with homogeneous gaseous fuel-air mixtures. The changes in composition and temperature of residual gases as well as the associated rates of the preignition reactions are followed over a number of consecutive working cycles at a constant engine speed to establish whether autoignition will take place and how many cycles are need for its occurrence. It is in that the residual gases associated with partial oxidation reactions tend to have strong kinetic but hardly any thermal or diluting effects, while residual gases produced from the more complete combustion following autoignition tend to possess significant thermal, kinetic and diluting effects.

A multi-zone model has been developed for the prediction of the combustion processes in dual fuel engines and some of their performance features. The consequences of the interaction between the gaseous and the diesel fuels and the resulting modification to the combustion processes are considered. A reacting zone has been incorporated in the model to describe the partial oxidation of the gaseous fuel-air mixture while detailed kinetic schemes are employed to describe the oxidation of the gaseous fuel, right from the start of compression to the end of the expansion process. The associated formation and concentrations of exhaust emissions are correspondingly established. The model can predict the onset of knock as well as the operating features and emissions for the more demanding case of light load performance. Predicted values for methane operation show good agreement with corresponding experimental values.

The ignition delay period in dual fuel engines is examined, while employing the gaseous fuels methane, propane, ethylene and hydrogen. It is shown that the changes due to gaseous fuel admission in the temperature and pressure levels during the delay period, the extent of energy release due to preignition reaction processes, variations in the parameters of external heat transfer to the surroundings and the contribution of residual gases are the most important factors that determine the ignition delay characteristics of dual fuel engines. The consequences of these factors on the observed values of the ignition delay were evaluated while using detailed reaction kinetics for the oxidation of the gaseous fuel and employing an experimentally based formula for the ignition of the liquid pilot.

Examination is made of the main features of the physical and chemical preignition processes within homogeneous mixtures of air and gaseous fuels, such as propane, methane and hydrogen in a motored engine, while employing detailed chemical kinetics in a one zone analytical model. The changes in the compression temperature and pressure due to the admission of gaseous fuels, energy release during the preingition reactions and the contributions of heat transfer and residual gases to the preignition reaction activity were followed over a number of consecutive cycles until the occurrence of autoignition. Some of the observed differences in engine behaviour when operating on methane, propane and hydrogen were discussed with particular reference to the observed trends in dual fuel engine operation. Calculated results showed good agreement with some corresponding experimental trends.

Light load operation of dual fuel engines, associated with the use of very lean gaseous fuel-air mixtures produces relatively significant exhaust concentrations of unconverted methane and carbon monoxide, especially when small pilot liquid fuel injection is involved. The nature of the processes that bring about such exhaust emissions and measures for their control are discussed.