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This paper presents dummy and cadaver experiments designed to investigate the injury potential of an out-of-position small female head and neck from a deploying side air bag. Three seat mounted, thoracic type, side air bags were used that varied in inflator aggressivity. The ATB/CVS multi body program was used to identify the worst case loading position for the small female head and neck. Once the initial position was identified, a total of three Hybrid III 5th percentile dummy and three small female cadaver tests (51 ± 9 years, 64 ± 8 kg, 159 ± 10 cm) were performed. Instrumentation for the dummy included upper and lower neck load cells, while both the dummy and the cadavers had accelerometers and angular rate sensors fixed to the head and T1 vertebrae in order to provide head and neck kinematic data. Head center of gravity accelerations for the dummy ranged from 71 g's to 154 g's, and were greater than cadaver values, which ranged from 68 g's to 103 g's.

The air bag has proven effective in reducing fatalities in frontal crashes with estimated decreases ranging from 11% to 30% depending on the size of the vehicle [IIHS-1995, Kahane-1996]. At the same time, some air bag designs have caused fatalities when front-seat passengers have been in close proximity to the deploying air bag [Kleinberger-1997]. The objective of this study was to develop an accurate and repeatable out-of-position test fixture to study the deployment of air bags into out-of-position occupants. Tests were performed with a 5th percentile female Hybrid III dummy and studied air bag loading on the thorax using draft ISO-2 out-of-position (OOP) occupant positioning. Two different interpretations of the ISO-2 positioning were used in this study. The first, termed Nominal ISO-2, placed the chin on the steering wheel with the spine parallel to the steering wheel.

A simulation model of the Hybrid III lower extremities with the 30 degree dorsiflexion ankle was developed using the CVS/ATB program. The femur and tibia were modeled as a sequence of rigid beams with a hinge and slider at the knee. Special, locked joints were placed in the femur and tibia at the same locations as the load cells in the actual dummy. Constraint forces and moments at these joints can be compared directly to load cell data. The complex geometry of the foot was divided into five segments representing the heel, toe, forefoot, midfoot, and ankle regions. Two foot models were constructed: one barefoot and one with a Lehigh safety shoe. Good agreement was obtained for most parameters when single-leg pendulum tests, and full-body sled tests, were simulated using the new model.

Experimental testing was performed to provide input data for a new, multi-body computer model of the Hybrid III lower extremity, with the 30 degree dorsiflexion ankle. The leg was disassembled into its components to mass, geometric, and inertial properties for each segment. Stiffness and damping coefficients were measured for the hip, leg, foot, and ankle. Joint rotational and translational properties were measured for the knee and ankle. To characterize interactions of the foot with the footwell, flexion and compression tests of the foot were conducted. The lower extremity was segmented at the joint and load cell locations, to permit rigid body dynamics codes to compute the forces at these locations for comparison to test data and for calculation of injury criteria.

Originally designed for measuring closed-loop contours such as those around a human thorax, the External Peripheral Instrument for Deformation Measurement (EPIDM), or chestband, was developed to improve the measurement of dummy and cadaver thoracic response during impact. In the closed-loop configuration, the chestband wraps around on itself forming a closed contour. This study investigates the use of the chestband for dynamic deformation measurements in an open-loop configuration. In the open-loop configuration, the chestband does not generally form a closed contour. This work includes enhanced procedures and algorithms for the calculation of chestband deformation contours including the determination of static and dynamic chestband contours under several boundary conditions.

Recently there has been a greater awareness of the increased risk of certain injuries associated with air bag deployment, especially the risks to small occupants, often women. These injuries include serious eye and upper extremity injuries and even fatalities. This study investigates the interaction of a deploying air bag with cadaveric upper extremities in a typical driving posture; testing concentrates on female occupants. The goals of this investigation are to determine the risk of upper extremity injury caused by primary contact with a deploying air bag and to elucidate the mechanisms of these upper extremity injuries. Five air bags were used that are representative of a wide range of air bag ‘aggressivities’ in the current automobile fleet. This air bag ‘aggressivity’ was quantified using the response of a dummy forearm under air bag deployment.

The University of Virginia is investigating the use of a magnetohydrodynamic (MHD) angular rate sensor to measure head angular acceleration in impact testing. Output from the sensor, which measures angular velocity, must be differentiated to produce angular acceleration. As a precursor to their use in actual testing, a torsional pendulum was developed to analyze an MHD sensor's effectiveness in operating under impact conditions. Differentiated and digitally filtered sensor data provided a good match with the vibratory response of the pendulum for various magnitudes of angular acceleration. Subsequent head drop tests verified that MHD sensors are suitable for measuring head angular acceleration in impact testing.

Three-dimensional simulation models of a driver's right upper extremity interacting with a deploying airbag have been set up and run with the Articulated Total Body program. The goal of this study is to examine the significance of various occupant and airbag parameters during deployment, such as grip strength, upper extremity position, shoulder compliance, flap position, flap aggressivity, and deployment speed. Given a range of 250 N to 650 N, the grip strength did not affect the resultant loads. Also, the contact force and torque at the e.g. of the forearm are not sensitive to shoulder joint compliance. The flap aggressivity and the position of the airbag module relative to the upper extremity are most important in affecting the interaction. This study is used to justify cadaveric experiments involving disarticulated upper extremities.

This work studies the effect of padding on the force levels in impulsively loaded dummy lower extremities. Tests include the effect of padding incorporated into the soles of shoes and an examination of the potential of shoe padding for mitigating impact loading on the lower extremities. Three different shoes and three paddings were studied using a pendulum impactor; two different padding levels were studied in an impact sled test with simulated translational structural intrusion. The tests indicate a greater than 20% variation in peak axial force imparted to the lower tibia between shoes, and a greater than 50% variation in peak axial force across the paddings tested. From sled tests with simulated structural intruaion, we see a decrease of approximately 15% in peak axial load and a decrease of over 20% in peak anterior/posterior moment.