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It is difficult to project the emissions performance of a vehicle on a route unless the test cycle used to gain the emissions data reasonably represents that route. A chassis dynamometer emissions measurement test schedule consisting of three modes (congested, non-congested and bus rapid transit (BRT) operation) was developed for use in a program to evaluate transit bus technologies in Mexico City. Existing buses were fitted with global positioning system (GPS) data loggers and, between September 2nd and 8th of 2004, 54 hours of speed-time data were collected while the buses were operated over several bus routes in Mexico City. The data set was then broken down into individual micro-trips, each consisting of an idle period followed by the bus traveling some distance, followed by a final deceleration to idle.

The development of a standardized roll-on, roll-off (RoRo) sensor pallet system for a C-130 aircraft was conceived by the National Guard and the Counter Narco-Terrorism Technology Development Office to assist in counterdrug reconnaissance activities within the United States and surveillance and reconnaissance missions worldwide. West Virginia University was contracted to perform the design and development of this system because of their innovative design ideas. Before development, the design parameters were established by these two DoD agencies, their mission requirements and by the limitations of the C-130 aircraft. These limitations include using Commercial off the Shelf (COTS) and Government off the Shelf (GOTS) items when developing the system that must be universal on all C-130 aircrafts variants B thru H. Further design criteria are by the limitations of the C-130 aircraft and its existing mission requirements.

During structural engineering design two of the most overlooked design facets of a finished product is understanding the behavior characteristics of how the product will react when resonated at its natural frequencies and actually defining and understanding the overall vibration profile responsible for the excitation of the structure. A C-130 mechanical arm/pod system has been developed to accommodate 1,000-pounds of sensor payload deployable in flight from a C-130 Hercules military aircraft (variants B thru J). The mechanical arm/pod system will be subjected to a profile of vibration from numerous sources during deployment and while in the final operating position. A general vibration profile for the mechanical arm/pod will be compiled from the plane’s four T-56-A-15 turboprop engines, the atmospheric turbulence and random gust loads.

Continuously variable transmissions (CVTs) are usually used in small vehicles due to power limitations on the variable elements. Continuously variable power-split transmissions (CVPST) were developed in order to reduce the fraction of power passing through the variable elements [1,2]. The configuration presented in this paper includes a planetary gear train (PGT), which in combination with the CVT allows the power to be split and therefore increase the power envelope of the system. The PGT also provides a branch that can be used in a hybrid electric vehicle (HEV) operation through an electric motor. A conceptual design of a CVPST for a HEV is presented in this paper. The objectives are to show the different operational modes, with diagrams, perform a power analysis, develop the velocity and force equations and finally show the performance of the system with an example application.

Partially filled tanker trucks are susceptible to rollover instabilities due to fluid sloshing. Due to the catastrophic nature of accidents involving the rollover of tanker trucks, several investigations have been conducted on the parameters affecting stability of partially filled heavy-duty tankers. Since stability of heavy-duty tankers undergoing on-road maneuvers such as braking, and/or lane changing has been an issue that concerned many researchers for a long time, a literature review has been conducted which underlines the most important contributions in this field. This review covers work done in the field of fluid-structure interaction, yaw and roll stability of heavy-vehicles, and fluid-vehicle dynamic interaction. In addition, vehicle stability issues are addressed such as jack-knifing, side slipping, vehicle geometry and container geometry among others.

The rollover threshold for a partially filled tanker truck carrying fluid cargo is of great importance due to the catastrophic nature of accidents involving such vehicles, particularly when payloads are toxic and flammable. In this paper, a method for determining the threshold of rollover stability of a specific tanker truck is presented using finite element analysis methods. This approach allows the consideration of many variables which had not been fully incorporated in past models, including nonlinear spring behavior and tank flexibility. The program uses simple mechanical pendulums to simulate the fluid sloshing affects, beam elements to match the torsional and bending stiffness of the tank, and spring damper elements to simulate the suspension. The finite element model of the tanker truck has been validated using data taken by the U.S. Army Aberdeen Test Center (ATC) on a M916A1 tractor/ Etnyre model 60PRS 6000 gallon trailer combination.

Continuously variable transmissions promise to improve the performance and drivability of vehicles. The design and implementation of continuously variable transmissions for medium or large displacement (power) engines have been hampered by the power limitations of the belts. A continuously variable transmission with a power split design (CVPST) has been developed to minimize the loading on the belt while providing for increased power transfer compared to existing designs. To aid in the design and development of this CVPST, a simulator program has been developed. The simulator can be used to optimize the CVPST and to compare with other transmissions. Finally, an optimized CVPST design is presented.

Continuously variable transmissions, commonly known as CVT's, have been shown to be feasible alternatives to the conventional multi-step gear transmissions (standard or automatic) typically used in automotive applications. Most CVT applications, however, rely on a shaft-to-shaft transmission arrangement, in which the belt-sheave action limits the load capacity of the transmission, particularly at the high power ranges (low speed, high torque). In this paper, a system based on a combined planetary gear train and a continuously variable pulley system is presented. The uniqueness of this arrangement is that the variable pulleys provide a power/torque split and recirculation function, which, when combined with the planetary gear train function, produces a continuously variable power split transmission system.

Crashworthiness is a measure of a vehicle's structural integrity during mechanical impact and of its ability to absorb energy and provide occupant protection in crash situations. Finite element modeling has been successfully used to simulate collision events; the present work uses these techniques to simulate the side impact of a mid-size car in order to investigate the crash characteristics of a 45 km/hr impact. Five different analyses were conducted on orthogonal and oblique impacts under varying conditions. The numerical results from the first analysis were compared with published experimental crash results, showing favorable comparisons for this numerical model prediction.

A family of transmission systems based on a “Planetary Gear - CVT” mechanism is presented here. The systems considered consist of two compound planetary gear trains connected through a CVT pulley system to provide the power/torque split and recirculation function, without the use of additional clutches and/or chain drives. A two degree of freedom system results in which one of the degrees of freedom is directly related to the CVT ratio. The mechanisms considered here combine the gear reduction function of compound planetary gear trains with the continuously variable trans- used as a circulating power control unit. The kinematics and dynamics of this family of systems is presented with emphasis on the belt forces, torques on the various shafts and the overall input/output velocity ratios through the CVT ratio span. Then a parametric analysis is conducted to characterize the effect of the various functional ratios and parameters of the system in terms of the overall performance.

In this paper, a new method for the hydro-dynamic analysis of a sliding cylinder in a fully lubricated parallel track is presented. The method is an extension of Booker's “Mobility Method” (developed for cylindrical journal bearings) to the case of sliding cylinders, in which the clearance between the track and the cylinder, the viscosity of the lubricant, the radius and length of the pin, the sliding velocity and the applied transverse load determine the hydrodynamic behavior of the cylinder. In the Rand Cam™ Engine [1]*, the axicycloidal motion of vanes is driven by a rotor and a cylindrical cam, and one of the alternative designs to provide this function is based on a cylindrical pin sliding within a track which follows the profile of the motion of the main cams of the engine. This function is very important for the engine, since it separates the load bearing function from the sealing function left to the apex-like seals.

Analysis of two types of bearings has been performed for the rotor shaft of the Rand Cam™ engine. Rolling element bearings and a combination of journal and thrust bearings for selected engine configurations have been considered. The engine configurations consist of four, five, six, seven, and eight vanes. The bearing geometry and orientation was also addressed. This analysis is crucial due to the potentially large axial loading on the bearings and the need for the bearing arrangement to be compact and reliable. An emphasis was placed on the combination of fluctuating axial and radial loads and the resulting effect upon the bearings. Tapered roller bearings were found to be effective. However, a combination of journal and thrust bearings is a more compact bearing arrangement for this application. The eight vane configuration is the most desirable configuration based upon the bearing analysis.

The Rand-Cam engine is a positive displacement machine, operating on a four stroke cycle, which consists of a rotor with multiple axial vanes forming combustion chambers as the rotor and vanes rotate in a cam shaped housing. The cam housing, consisting of two “half-housings” or stators, contains a toroidal trough of varying depth machined into each stator. The two stators are phased so that the shallowest point on one trough corresponds to the deepest on the other. A set of six vanes, able to move axially through machined holes in the rotor, traverses the troughs creating six captured zones per side. These zones vary in volume with rotor rotation. Since each trough has two deep sections and two shallow sections with ramps in between, full four stroke operation is obtained between each pair of vanes in each trough, corresponding to twelve power “strokes” per revolution.

The mechanism considered here, combines the functions of a planetary gear train and a continuously variable transmission (CVT) system, through a circulating power control unit, which results by connecting the sun-gear shaft and the ring-gear rotation through a variable pitch pulley system. The mechanism is simple and does not require clutches for its operation. Three basic configurations are presented, two of them produce a power feedback effect and a third one produces a power split forward, without a “geared neutral” condition. Parametric analysis is carried out in relation to the circulating power split feature in order to to assist in the design of an optimum configuration for light-weight applications. A parametric approach is used to generate a model that can be used to perform parametric sensitivity analysis.

The Rand Cam engine is a novel design which avoids the use of pistons in favor of a cavity of varying size and shape. A set of vanes protrudes from a rotor into a circular trough in a stator. The vanes seal to the walls and base of the trough, which is of varying depth, and progress around the trough with rotation of the rotor. These vanes therefore pass through the rotor and are constrained to move parallel to the rotational axis. Intake and exhaust processes occur through ports in the stator wall which are revealed by the passing vanes. Advantages of the basic design include an absence of valves, reduction in reciprocating masses, presence of an integral flywheel in the rotor and strong fluid movement akin a swirl induced by the relative velocity between the rotor and stator.

In this paper an approach is presented for the system parameterization and synthesis of a Rand-Cam® Engine configuration based on an axial-cylindrical cam driven mechanism. This engine consists of a stationary axial-cylindrical cam on which axially moving pistons (vanes) sweep around the cam as they are driven by the rotor, providing the volume displacement as the rotor delivers the rotary output torque directly to the shaft. It has been documented that this engine configuration has some unique features that make it particularly suitable for high power to weight ratio applications. The modeling strategy makes use of higher order curve and surface modeling techniques and object modeling approaches based on profile extruding, blending operations and constructive solid geometry. Some of the resulting models are further used for finite element engineering analysis through a programmatic logic built into the parameterized general model.

The development of a mathematical model of StillerSmith Mechanism for the application of a 4-cylinder plunger pump system is presented. The magnitude and direction of the internal dynamic load are obtained by solving a set of equations using the overall geometric parameters, prescribed motions, inertia distribution, and applied torques on the system. The simulation presented here yields the history of the internal loads, which are then normalized with respect to the required peak output load on the plungers, through an entire rotary cycle. The approach allows for the development of further design criteria through parametric sensitivity studies.