Search Results

In this paper, a previously developed and experimentally-validated piston secondary motion model has been improved further numerically and applied to understand the detailed interactions between the piston skirt and cylinder liner for various piston design parameters. The model considers the roughness of the surfaces and the topography of the skirt in both the axial (barrel profile) and circumferential directions (ovality). Three modes of lubrication: hydrodynamic, mixed, and boundary lubrication regimes have been considered and the skirt is partially flooded in most cases. Elastic deformation of the skirt is an essential part of the model. In this model, the piston dynamic behavior, frictional and impact forces are predicted as functions of crank angle and are examined in detail. Parameters investigated include piston skirt profile, piston to liner clearance, surface roughness, and oil availability.

This paper presents the analysis and design of a variable compression-ratio and displacement engine concept - the Alvar Cycle using a four-stroke engine-performance simulation. The Alvar-Cycle engine uses secondary pistons which reciprocate in auxiliary chambers housed in the cylinder head, at adjustable phase-angle differences from the primary pistons. The phase difference provides both the variable total engine displacement and compression ratio. Results indicate that the Alvar engine can operate at higher power density via a combination of higher intake boost and lower compression ratio to avoid knock at high loads, and capture the better thermal efficiency at higher compression ratios at part loads.

Fundamental regeneration rate data of cellular ceramic particulate traps are presented. The data were obtained from systematic bench experiments using scaled traps and simulated engine conditions. The study was conducted over a wide range of parameters, covering scaled regeneration flow rates from subidle engine flow to full flow at rated engine conditions, trap inlet temperatures from 500 to 650°C, oxygen concentrations from 5 to 21%, and particulate accumulation levels in the trap from a pressure drop ratio (relative to the clean unit) of 2 to 60. The effect of each parameter on the maximum trap temperature and regeneration time is independently studied and described. Favorable regeneration conditions in terms of minimizing the energy requirements for regeneration and avoiding trap destruction are identified. Finally, it is illustrated that regeneration maps of this type can be applied to develop a control logic for an automatic regeneration system.

Particulate and sulfate emission characteristics of two catalyzed radial- flow wire-mesh particulate traps are presented. The traps were found to be ineffective for particulate reduction. The first trap was dynamometer tested for 25 consecutive EPA Heavy Duty Diesel Transient Cycles and 40 hours of steady state operation. During steady state testing, particulates were sampled from both the raw and diluted engine exhaust. The total particulate matter was chemically analyzed for sulfate, organic, moisture, and nonextractable fractions. The data indicate significant conversion of fuel sulfur to hygroscopic sulfuric acid. Although solid carbon fraction was reduced, total particulate mass increased. Sulfuric acid condensation presented operational and particulate sampling difficulties. Sampling from the raw exhaust with heated lines showed good sulfur balance between fuel and exhaust contents, but sulfate emission also exceeded the baseline for total particulate matter.

Fundamental aspects of performance and regeneration of a porous ceramic particulate trap are described. Dimensionless correlations are given for pressure drop vs. flow conditions for clean and loaded traps. An empirical relationship between estimated particulate deposits and a loading parameter that distinguishes pressure drop changes due to flow variations from particulate accumulation is presented. Results indicate that trapping efficiencies exceed 90% under most conditions and pressure drop doubles when particulate accumulation occupies only 5% of the available void volume. Regeneration was achieved primarily by throttling the engine intake air. For various combinations of initial loading level, trap inlet temperature and oxygen concentration, it was found that regeneration rate peaked after 45 seconds from initiation.

Some results of a systematic study on sources of unburned hydrocarbons from direct injection diesel engines are presented. The following possible sources are considered and investigated experimentally and/or analytically: local over-mixing, local under-mixing, bulk quenching, cyclic misfire, cyclic variation, and wall effects. The significance of each source under a variety of operating conditions including simulated deceleration, light loads, high loads, and simulated acceleration are discussed. The results show that the formation of unburned hydrocarbons is mainly controlled by transient fuel-air mixing and bulk quenching processes. The fraction of fuel appearing as unburned hydrocarbons in the exhaust is greatest at light loads and retarded conditions.

The foundation for engine performance and emissions models is a phenomenological description of the combustion process. In this work, high speed movies and analysis of rapid compression machine experiments have been used to develop an understanding of the mechanisms that control combustion rates in the Texaco Controlled Combustion System. The rapid compression machine experiments are described and results have been interpreted to develop a description of the air motion, motion of the fuel spray and the combustion process in the Texaco engine.