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The use of numerical models as basis to assemble or modify all kind of new structures is increasing over the last years. This has as benefit that it reduces the number of expensive, physical prototypes. These numerical models however must be verified and validated against measured data. Updating is generally needed to guarantee accurate correspondence with reality. This paper focuses on an exhaust. It describes the different steps of the complete process from the acquisition till the updating. On the measurement side, some typical acquisition measures and an efficient approach to handle (slightly) inconsistent data sets is explained. On the numerical side, it is investigated how to achieve the final updated exhaust with physical relevant characteristics.

This paper reports on test-analysis correlation and model updating activities carried out in the context of the European research project “HPC-VAO” (ESPRIT Project nr 20074, High Performance Computational environment for Vibro-Acoustic Optimisation). The central aim of the project is the implementation of a state-of-the-art CAE environment to support design optimisation in the field of NVH engineering. A specific objective covers the validation of the simulation models that are used in the vibro-acoustic optimisation framework. The validity and reliability of these models can be drastically improved by application of ‘model updating’ techniques. Whilst much research has been done in this field in the last decade, the number of cases where the technique has been used on industrial applications are slowly but steadily growing.