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The widely accepted best practice for spark-ignition combustion is the four-valve pent-roof chamber using a central sparkplug and incorporating tumble flow during the intake event. The bulk tumble flow readily breaks up during the compression stroke to fine-scale turbulent kinetic energy desired for rapid, robust combustion. The natural gas engines used in medium- and heavy-truck applications would benefit from a similar, high-tumble pent-roof combustion chamber. However, these engines are invariably derived from their higher-volume diesel counterparts, and the production volumes are insufficient to justify the amount of modification required to incorporate a pent-roof system. The objective of this multi-dimensional computational study was to develop a combustion chamber addressing the objectives of a pent-roof chamber while maintaining the flat firedeck and vertical valve orientation of the diesel engine.

Homogeneous Charge Compression Ignition (HCCI) experiments were performed in a variable compression ratio single cylinder engine. This is the fourth paper resulting from work performed at Southwest Research Institute in this HCCI engine. The experimental variables, in addition to speed and load, included compression ratio, EGR level, intake manifold pressure and temperature, fuel introduction location, and fuel composition. Mixture preparation and start of reaction control were identified as fundamental problems that required non-traditional mixture preparation and control strategies. The effects of the independent variable on the start of reaction have been documented. For fuels that display significant pre-flame reactions, the start of the pre-flame reactions is controlled primarily by the selection of the fuel and the temperature history of the fuel air mixture.

A single-cylinder, direct-injection diesel engine was modified to operate on compression ignition of homogenous mixtures of diesel fuel and air. Previous work has indicated that extremely low emissions and high efficiencies are possible if ignition of homogeneous fuel-air mixtures is accomplished. The limitations of this approach were reported to be misfire and knock. These same observations were verified in the current work. The variables examined in this study included air-fuel ratio, compression ratio, fresh intake air temperature, exhaust gas recirculation rate, and intake mixture temperatures. The results suggested that controlled homogeneous charge compression ignition (HCCI) is possible. Compression ratio, EGR rate, and air fuel ratio are the practical controlling factors in achieving satisfactory operation. It was found that satisfactory power settings are possible with high EGR rates and stoichiometric fuel-air mixtures.

Vegetable oils are candidates for alternative fuels in diesel engines. These oils, such as soybean, sunflower, rapeseed, cottonseed, and peanut, consist of various triglycerides. The chemistry of the degradation of vegetable oils when used as alternate diesel fuels thus corresponds to that of triglycerides. To study the chemistry occurring during the precombustion phase of a vegetable oil injected into a diesel engine, a reactor simulating a diesel engine was constructed. Pure triglycerides were injected into the reactor in order to determine differences in the precombustion behavior of the various triglycerides. The reactor allowed motion pictures to be prepared of the injection event as the important reaction parameters, such as pressure, temperature, and atmosphere were varied. Furthermore, samples of the degradation products of precombusted triglycerides were collected and analyzed (gas chromatography / mass spectrometry).

The objective of the work reported in this paper was to develop and demonstrate an injection nozzle which can be used to inject both diesel fuel and methanol in to a direct injection diesel engine. The constraints on the nozzle were that it must provide acceptable fuel metering and atomization for the diesel fuel so that the engine can be operated at rated load on diesel fuel alone, or operate at full load with the diesel fuel as a pilot for the methanol. An additional constraint was that the nozzle design was to be easily adaptable to the existing injection nozzle so that engine head modifications are not required. The initial design was evaluated in a constant volume test chamber in which the pressure was varied from atmospheric to engine compression pressures.

During the 1980's, vegetable oils, microemulsions containing fatty alcohols as surfactants, and fatty esters have been extensively investigaed as alternative fuels to #2 diesel fuel (DF-2) used in farm tractors. Despite the importance of vegetable oils (mainly triglycerides) and fatty derivatives to the alternative fuel program, cetane numbers for pure triglycerides and many fatty derivatives were not reported. In the current study, estimated cetane numbers of these materials have been determined by use of a constant volume combustion bomb. Prior research has shown that this equipment can produce cetane numbers that correlate satisfactorily with engine cetane numbers as determied by ASTM D 613. The influence of chemical structure on ignition delay and cetane number was investigated. Evidence is presented that shows the current cetane number scale is not always suitable for these fatty materials. Suggestions are made as to what might be done to remedy this problem.

Changing fuel quality, increasingly stringent exhaust emission standards, demands for higher efficiency, and the trend towards higher specific output, all contribute to the need for a better understanding of the ignition process in diesel engines. In addition to the impact on the combustion process and the resulting performance and emissions, the ignition process controls the startability of the engine, which, in turn, governs the required compressions ratio and several of the other engine design parameters. The importance of the ignition process is reflected in the fact that the only combustion property that is specified for diesel fuel is the ignition delay time as indicated by the cetane number. The objective of the work described in this paper was to determine the relationship between the ignition process as it occurs in an actual engine, to ignition in a constant volume combustion bomb.

A technique is verified for mapping the exhaust emission levels of a diesel engine during transient operation. Particulate matter, oxides of nitrogen, hydrocarbons, and carbon monoxide emissions were sampled for discrete segments of various transient cycles. Each cycle consisted of four distinct segments. The discrete segments are described by average engine conditions, rate of change variables, and segment length. Regression analysis was used to develop equations relating the emission levels during each segment to the engine parameters. The regression equations were then used to obtain estimates of composite emission levels of several complex transient cycles that were subsequently tested. These cycles included the EPA heavy-duty transient cycle and two simulated heavy-duty cycles developed for underground mine vehicles. Comparison of the predicted and measured cycle emissions are made for the EPA heavy duty cycle and the simulated mine cycles.

Several diesel injection systems were selected for evaluating the effects of fuel properties on diesel spray characteristics. Fuel properties that were examined were viscosity and specific gravity. The selected injection systems were operated on nine test fuels covering a broad range of viscosity and specific gravity. High-speed movies were taken of the fuels being injected into a high-pressure environment. Penetration and cone angle data were reduced from the movies and used as a basis for fuel-to-fuel comparisons. In addition, drop size distribution data were obtained for one injection system operating on four fuels with different viscosities. Fuel viscosity was found to have an effect on spray tip penetration. For a pintle-type nozzle as fuel viscosity increased, the tip penetration rate decreased. Tip penetration rate from a pressure time injection system was proportional to the fuel viscosity, in that as viscosity increased, tip penetration increased.

The technique of using cylinder pressure data for diagnosing the combustion process in a reciprocating internal combustion engine has been used for some time. Much of the early work, however, was qualitative comparisons of the heat release rate diagrams. Only recently have efforts been made to reduce the heat release diagrams to functional or numerical representations which could be used to make fuel-to-fuel and engine-to-engine comparisons. This paper describes work in which cylinder pressure measurements were taken from an operating diesel engine using a high-speed data acquisition system. Combustion chamber pressure measurements were made at approximately 1.0- degree increments over several engine cycles using a real-time data acquisition system. The pressure data were used to calculate apparent heat release and indicated horsepower. Both radiative and convective heat transfer computations were included in the calculational procedures.

Diesel exhaust emission levels have been measured during discrete transients in speed and load, and with changes made to the engine and fuel. Particulate, oxides of nitrogen, unburned hydrocarbon, and carbon monoxide measurements were made for two fuels, DF2 and 5 percent water-in-fuel microemulsion, for both a standard Caterpillar 3304 and a modified 3304 engine. Engine modifications included increasing compression ratio and retarding injection timing. This paper examines the effects of the water addition and engine modification on the steady-state and transient emission levels. In general, the addition of water decreased the particulate and oxides of nitrogen emission levels for the standard engine, but increased the levels of hydrocarbons and carbon monoxide. For the modified engine, the water addition resulted in a slight decrease in oxides of nitrogen and particulate matter at high speed and load conditions.

The responses of diesel engine exhaust emissions to transients in speed and torque are examined. Particulate matter, hydrocarbons, carbon monoxide, and oxides of nitrogen were sampled for discrete segments of various transient cycles. Each cycle consisted of four distinct segments, two of which were steady state, in general, each segment was defined by choosing the beginning and ending values for speed and torque, and the segment length. Using regression techniques, prediction equations were obtained for each emission. The equations relate the emission levels to engine parameters, which describe each segment. Speed and torque were found to be important variables as were the rates at which speed and torque changed. Transients in torque were found to increase particulate and carbon monoxide emissions.

Fumigation, inline mixing, chemically stabilized emulsions and cetane improvers were evaluated as a means of using ethanol in diesel engines. Two turbocharged six-cylinder engines of identical bore and stroke were used, differing in combustion chamber type. Three alcohol proofs were evaluated: 200, 190, and 160. Alcohol was added at the following concentrations: 10, 25, and 50% except in the case of the cetane-improved alcohol. In the latter case a commercial ignition improver for diesel fuel, DII-3, was added to neat alcohol in the proportions of 10, 15, and 20%. Generally, the emissions of CO, total hydrocarbons, and oxides of nitrogen reflected the trends observed in the thermal efficiencies. At light loads, CO and HC emissions were higher than baseline, decreasing to near baseline levels at heavy loads accompanied with higher NOx.

Three different carbon blacks were used to formulate nine different slurries in DF-2. The rheological properties of each formulation were examined to determine deviations from Newtonian behavior. The spray characteristics of selected formulations were then examined in a high-pressure, high-temperature injection bomb. The cone angle decreased and the penetration rates increased for all of the slurries tested as compared to straight DF-2. These changes were more pronounced as the concentration of carbon black increased. Six formulations of three types of carbon black were tested in a single-cylinder, direct-injection CLR engine. Apparent heat release rates were computed as a function of crankangle from the cylinder pressure data. Based on the engine performance tests and some limited durability testing it appears that well-formulated carbon black slurries have only minor effects on engine performance and durability.