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Natural gas is an attractive fuel for vehicles because it is a relatively clean-burning fuel compared with gasoline. Moreover, methane can be stored in the physically adsorbed state [at a pressure of 3.5 MPa (500 psi)] at energy densities comparable to methane compressed at 24.8 MPa (3600 psi). Here we report the development of natural gas storage monoliths [1]. The monolith manufacture and activation methods are reported along with pore structure characterization data. The storage capacities of these monoliths are measured gravimetrically at a pressure of 3.5 MPa (500 psi) and ambient temperature, and storage capacities of >150 V/V have been demonstrated and are reported.

The goal of this program is to utilize the recently developed high conductivity carbon foam for thermal management in electronics (heat exchangers and heat sinks). The technique used to fabricate the foam produces mesophase pitch-based graphitic foam with extremely high thermal conductivity and an open-celled structure. The thermal properties of the foam have been increased by 79% from 106 to 187 W/m·K at a density of 0.56 g/cm3 through process optimization. It has been demonstrated that when the high-thermal-conductivity graphitic foam is utilized as the core material for the heat exchanger, the effective heat transfer can be increased by at least an order of magnitude compared to traditional designs. A once-through-foam core/aluminum-plated heat exchanger has been fabricated for testing in electronic modules for power inverters.