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This paper describes the design and development of an advanced instrumentation Moving Deformable Barrier (MDB) for use in research crash testing to address vehicle aggressitivity and compatability issues. The instrumented MDB design is an adaptation of the current Federal Motor Vehicle Safety Standard (FMVSS No. 214) MDB design and duplicates as closely as possible its physical and dynamic specifications. Forty-four equally spaced low weight triaxial load cells are placed behind the main body of the aluminum honeycomb structure. In addition, an equal number of string potentiometers are placed in the rear of the cart to measure the honeycomb crush. The triaxial load cells were specially designed to measure forces in both the longitudinal and shear directions. During the initial design stage, the number of load cells, their weight, placement, type, durability and measuring capacity were considered.

Finite element (FE) modeling is becoming an integral approach to the study of crashworthiness of vehicle structures and occupant interaction with the structure. Crashworthiness assessment of a vehicle using numerical techniques necessitates the development of not only an accurate and representative vehicle model, but also a robust occupant model. This paper describes the development of mathematical models to perform the complete side impact simulation. The fully developed model can be used to evaluate occupant compartment intrusion and to assess occupant protection countermeasures in various side impact scenarios. A baseline finite element model of the side impact dummy (SID) used in the United States safety regulation, FMVSS 214, Side Impact Protection [7], was refined and calibrated using dynamic material and sub-system test data. Lower extremity geometry was reverse engineered and suitable material models and joints were incorporated in the revised model.

A new numerical model of the side impact dummy (SID) was developed based on the DYNA3D finite element code. The model includes all of the material and structural details of SID that influence its performance in crash testing and can be run on an engineering work station in a reasonable time. This paper describes the development of the finite element model and compares model predictions of acceleration and displacements with measurements made in SID calibration experiments. Preliminary parameter studies with the model show the influence of material properties and design on the measurements made with the SID instrument.

The National Highway Traffic Safety Administration (NHTSA) upgraded the side impact protection requirement in Federal Motor Vehicle Safety Standard (FMVSS) No. 214 and added dynamic requirements to reduce the likelihood of thoracic injuries in side crashes. As part of the agency's research in developing the requirements of the standard, NHTSA developed a mathematical model for simulation of side impacts. This paper investigates the overall safety performance, based on Thoracic Trauma Index (TTI) as the criteria for passenger cars in real world side crashes, with the aid of the simulation model. A Thoracic Trauma Index Factor (TTIF) is utilized to compare relative safety performance of passenger cars under various conditions of impact. The concept of relating energy dissipation in various side structure and padding countermeasures is used to develop a family of curves that are representative of a design platform.

The National Highway Traffic Safety Administration (NHTSA) has developed a lumped mass computer model which simulates the interaction of a struck car door and an adjacent two dimensional seated dummy in side impacts. This model was used to investigate the effect of various vehicle design parameters on occupant responses and to define various methods to improve vehicle safety performance. This paper discusses the effectiveness of door padding and side structural stiffness to minimize potential for occupant thoracic injuries in 90° side impacts. Occupant response data were obtained with the aid of the computer model for a Moving Deformable Barrier striking a car at lateral velocities of 25, 30 and 35 mph. To determine the optimal padding and structure needed to minimize potential occupant injury, the Thoracic Trauma Index (TTI) was mapped in terms of different levels of struck car side stiffness and padding characteristics.

Lumped spring/mass modelling approaches are described for the simulation of structural and occupant response in side impacts (driver side). Special attention is placed on modelling techniques and procedures for mass assignments, derivation of force versus deflection characteristics and model redundancy checks. The force versus deflection characteristics were derived from dynamic test data and the inverse solution of the nonlinear equations of motion for the system. Unique procedures are also presented for estimating rib to spine damping characteristics and driver body segment internal and contact compliances. Three models are presented and evaluated. Simulations showing the effect of changes in striking car stiffness, struck car stiffness-, impact angle, impact speed, occupant to door clearance and interior door pad thickness and strength are presented and discussed. Model limitations and various factors affecting the applicability of the methodology are also discussed.

Results of a sensitivity study, based on lumped spring/mass modeling approaches for the characterization of structural and occupant responses in 60° and 90° side impacts, are presented in this paper. Test data from collisions between a moving deformable barrier (MDB) and the side of a Volkswagen Rabbit in two crash configurations, simulating 60° and 90° impacts, are used to derive the force-deflection characteristics of the nonlinear springs in the model. The mathematical model is used to investigate the sensitivity of occupant responses to parametric changes in the striking and struck car characteristics. The variables included in this parametric study are striking vehicle and struck vehicle stiffnesses, crash configuration, impact velocity, occupant-to-door clearances, and padding characteristics. The striking car and struck car side stiffnesses are varied in the range of ±40 percent and ±30 percent, respectively, from the nominals.

The fuel economy potential of diesel and spark ignition engines is surveyed, recognizing that these engines will be the primary power sources for the passenger car and light truck fleets during the 1980s. These surveys treat 1979 production engines, and emphasis is given to state-of-the-art technologies; engine control strategies and special combustion system configurations are given special emphasis. Summaries are presented in terms of miles per gallon for engines installed in typical vehicles. The findings presented are an attempt to quantify fuel economy improvements that could be accomplished; they are not intended to predict any actual plans.