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Standard

Sintered Powder Metal Parts: Ferrous

2018-08-24
CURRENT
J471_201808
Powder metal (P/M) parts are manufactured by pressing metal powders to the required shape in a precision die and sintering to produce metallurgical bonds between the particles, thus generating the appropriate mechanical properties. The shape and mechanical properties of the part may be subsequently modified by repressing or by conventional methods such. as machining and/or heat treating. While powder metallurgy embraces a number of fields wherein metal powders may be used as raw materials, this standard is concerned primarily with information relating to mechanical components and bearings produced from iron-base materials.
Standard

Solders

2018-08-24
CURRENT
J473_201808
The choice of the type and grade of solder for any specific purpose will depend on the materials to be joined and the method of applying. Those with higher amounts of tin usually wet and bond more readily and have a narrower semi-molten range than lower amounts of tin. For strictly economic reasons, it is recommended that the grade of solder metal be selected that contains least amount of tin required to give suitable flowing and adhesive qualities for application. All the lead-tin solders, with or without antimony, are usually suitable for joining steel and copper base alloys. For galvanized steel or zinc, only Class A solders should be used. Class B solders, containing antimony usually as a substitute for some of the tin or to increase strength and hardness of the filler metal, form intermetallic antimony-zinc compounds, causing the joint to become embrittled. Lead-tin solders are not recommended for joining aluminum, magnesium, or stainless steel.
Standard

Automotive Compacted Graphite Iron Castings

2018-02-15
CURRENT
J1887_201802
This SAE Standard covers the mechanical and physical requirements for Compacted Graphite Iron (CGI) castings used in automotive and allied industries. Requirements in this document include: a Tensile Strength b Yield Strength c Elongation d Graphite Morphology
Standard

Wrought Nickel and Nickel-Related Alloys

2018-02-15
CURRENT
J470_201802
This Report presents general information on over 50 alloys in which nickel either predominates or is a significant alloying element. It covers primarily wrought materials, and is not necessarily all inclusive. Values given are in most cases average or nominal, and if more precise values are required the producer(s) should be contacted. This report does not cover the so-called "superalloys," or the iron base stainless steels. Refer to SAE J467, Special Purpose Alloys, and SAE J405, Chemical Compositions of SAE Wrought Stainless Steels, respectively, for data on these alloys.
Standard

Special Purpose Alloys ("Superalloys")

2018-02-15
CURRENT
J467B_201802
The data given in Tables 1–4 are typical values only and are not intended for design parameters. Mechanical properties of the special purpose alloys depend greatly upon processing variables and heat treatment. It is recommended that design data be obtained by actual testing or by consultation with the producers of the alloys.
Standard

Wrought Aluminum Applications Guidelines

2018-01-10
CURRENT
J1434_201801
This report approaches the material selection process from the designer's viewpoint. Information is presented in a format designed to guide the user through a series of decision-making steps. "Applications criteria" along with engineering and manufacturing data are emphasized to enable the merits of aluminum for specific applications to be evaluated and the appropriate alloys and tempers to be chosen.
Standard

Leakage Testing

2018-01-10
CURRENT
J1267_201801
This information report provides basic information on leakage testing, as applied to nondestructive testing, and affords the user sufficient information so that he may decide whether leakage testing methods apply to his particular need. Detailed references are listed in Section 2.
Standard

Engine Poppet Valve Information Report

2018-01-10
CURRENT
J775_201801
This specification supplies engineers and designers with: a Poppet valve nomenclature b Poppet valve alloy designations c Chemical compositions of poppet valve alloys d A guide to valve alloy metallurgy and heat treatments e General information on properties of valve alloys f A guide to the application of valve alloys g A description of valve design and construction, and their relation to valve alloy selection h Valve gear design considerations that affect valves
Standard

Aluminum Alloys - Fundamentals

2018-01-10
CURRENT
J451_201801
This information report is intended to give general data on the properties of aluminum and information on working, joining, forming, machining, finishing, and heat treating of aluminum.
Standard

Wrought Copper and Copper Alloys

2018-01-10
CURRENT
J463_201801
This standard1 describes the chemical, mechanical, and dimensional requirements for a wide range of wrought copper and copper alloys used in the automotive and related industries.
Standard

Bearing and Bushing Alloys

2018-01-10
CURRENT
J459_201801
The bearing performance of steel backed half bearings, bushings, and washers is dependent on the properties and thickness of the lining alloy, the strength and dimensional stability of the steel backing (usually SAE 1010) and the strength of the bond between the lining alloy and the backing. This SAE Information Report is primarily concerned with the properties of the lining alloys used in automotive applications, in particular, the crankshaft bearings of the internal combustion engine.
Standard

Automotive Steel Castings

2018-01-10
CURRENT
J435_201801
This SAE Standard defines the specifications for steel castings used in the automotive and allied industries.
Standard

Magnetic Particle Inspection

2018-01-10
CURRENT
J420_201801
The scope of this SAE Information Report is to provide general information relative to the nature and use of magnetic particles for nondestructive testing. The document is not intended to provide detailed technical information, but will serve as an introduction to the theory and capabilities of magnetic particle testing, and as a guide to more extensive references.
Standard

Hardness Tests and Hardness Number Conversions

2018-01-10
CURRENT
J417_201801
This report lists approximate hardness conversion values; test methods for Vickers Hardness, Brinell Hardness, Rockwell Hardness Rockwell Superficial Hardness, Shore Hardness; and information regarding surface preparation, specimen thickness, effect of curved surfaces, and recommendations for Rockwell surface hardness testing for case hardened parts. The tables in this report give the approximate relationship of Vickers Brinell, Rockwell, and Scleroscope hardness values and corresponding approximate tensile strengths of steels. It is impossible to give exact relationships because of the inevitable influence of size, mass, composition, and method of heat treatment. Where more precise conversions are required, they should be developed specially for each steel composition, heat treatment, and part.
Standard

General Information - Chemical Compositions, Mechanical and Physical Properties of SAE Aluminum Casting Alloys

2018-01-10
CURRENT
J452_201801
The SAE Standards for aluminum casting alloys cover a wide range of castings for general and special use, but do not include all the alloys in commercial use. Over the years, aluminum alloys have been identified by many numbering systems as shown in Table 1. Presently, SAE is recommending the use of the UNS Numbering System to identify these materials. The castings are made principally by sand cast, permanent mold, or die cast methods; however, shell molding, investment casting, plaster cast, and other less common foundry methods may also be used. If the alloys listed do not have the desired characteristics, it is recommended that the manufacturers of aluminum castings be consulted.
Standard

Automotive Metallurgical Joining

2018-01-10
CURRENT
J836_201801
This report is an abbreviated summary of metallurgical joining by welding, brazing, and soldering. It is generally intended to reflect current usage in the automotive industry; however, it does include some of the more recently developed processes. More comprehensive coverage of materials, processing details, and equipment required may be found in the Welding Handbook, Soldering Manual, and other publications of the American Welding Society for Testing and Materials. AWS Automotive Welding Committee publications on Recommended Practices are particularly recommended for the design or product engineer. This report is not intended to cover mechanical joining such as rivets or screw fasteners, or chemical joining processes such as adhesive joining.
Standard

Microscopic Determination of Inclusions in Steels

2018-01-10
CURRENT
J422_201801
This recommended microscopic practice for evaluating the inclusion content in steel has been developed as a practical method of quantitatively determining the degree of cleanliness of steel. This method has been established as a reasonable control for steel mill operations and acceptance for production manufacturing. It has been widely accepted for carbon and alloy steel bars, billets, and slabs. Exceptions are resulfurized grades which are outside the limits of these photomicrographs and the high carbon bearing quality steels which are generally classified using ASTM E 45-60T, Method A, Jernkontoret Charts.
Standard

Methods of Measuring Decarburization

2018-01-10
CURRENT
J419_201801
This report covers the recommended practice for the evaluation and measurement of decarburization in ferrous material. Included are definitions of types with charts and micrographs and methods most commonly used for the measurement of decarburization.
Standard

Surface Hardness Testing with Files

2018-01-10
CURRENT
J864_201801
Hardness testing with files consists essentially of cutting or abrading the surface of metal parts, and approximating the hardness by the feel, or extent to which, the file bites into the surface. The term "file hard" means that the surface hardness of the parts tested is such that a new file of proven hardness will not cut the surface of the material being tested.
Standard

Acoustic Emission Test Methods

2018-01-09
CURRENT
J1242_201801
The scope of this SAE Information Report is to supply the user with sufficient information so that he may decide whether acoustic emission test methods apply to his particular inspection problem. Detailed technical information can be obtained by referring to Section 2.
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