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Multi-stage injection with pilot injection and post injection has been widely used for the noise and emissions reduction of diesel engines. Considering many parameters to be decided for optimal combustion, computer simulations such as three dimensional computational fluid dynamics (3D-CFD) and lower dimensional codes should play a role for optimal selection of intervals and quantity ratios. However, the data for the sprays are insufficient for reproducing the actual fuel-air mixture formation process related to pilot and post injection. Hence, there is a need for experimental data with a small-quantity injection. The small-quantity injection is characterized with an injection rate shape similar to a triangle rather than a rectangle. This study is mainly focused on the spray characteristics of diesel sprays in which the entire process is dominated by unsteady injection processes.

To clarify the relationship between the local heat release and the velocity distribution inside the diesel spray flame, simultaneous optical diagnostics of OH* chemiluminescence and particle image velocimetry (PIV) have been applied to the diesel spray flame under the elevated in-cylinder pressure and temperature conditions formed in a rapid compression expansion machine (RCEM). The cranking speed of the RCEM was 900 rpm, and the in-cylinder pressure and temperature were 8 MPa and 800 K at the start of injection, respectively. The amount of fuel was 10.2 mg. The injection pressure was 120, 90, and 60 MPa. To minimize the disturbance of luminous flame on optical diagnostics, a solvent, with comparable combustion characteristics to diesel fuel was used as fuel. The oxygen concentration was set to 15%. Results clearly show that PIV can successfully analyze the velocity distribution in diesel spray flames.

A reduced kinetic model for n-heptane, i-octane, n-cetane and heptamethylnonane is developed based on that for the primary reference fuel (n-heptane and i-octane). The present model, which can be easily applied to a conventional CFD code, is constructed simply from 59 chemical species and 96 reactions. The ignition delay times are calculated by this kinetic model and compared with those by full kinetic models under high pressure and temperature conditions. The results indicate that the general trend of the ignition delay times for various temperatures and pressures is well described with this reduced model. Furthermore, the present model is combined with a commercial CFD code and used to simulate the ignition process of a diesel spray under a high pressure and temperature condition. The effect of the cetane number of the fuel on the ignition process is investigated.

The aim of this study is to find strategies for fully utilizing the advantage of diesel-ethanol blend fuel in recent diesel engines. For this purpose, experiments were performed using a single-cylinder direct injection diesel engine equipped with a high-pressure common rail injection and a cold EGR system. The results indicate that significant PM reduction at high engine loads can be achieved using 15% ethanol-diesel blend fuel. Increasing injection pressure promotes PM reduction. However, poor ignitability of ethanol blended fuel results in higher rate of pressure rise at high engine loads and unstable and incomplete combustion at lower engine loads. Using pilot injection with proper amount and timing solves above problems. NOx increase due to the high injection pressure can be controlled employing cold EGR. Weak sooting tendency of ethanol-blend fuel enables to use high EGR rates for significant NOx reduction.

A series of experiments was conducted using a single-cylinder small-bore (85 mm) diesel engine to investigate the smoke-reduction effect of post injection by varying the number of injection nozzle orifices and the injection pressure. The experiments were performed under a constant injection quantity condition and under a fixed NOx emission condition. The results indicated that the smoke emission of six-hole, seven-hole, and eight-hole nozzles decreased for advanced post injection, except that the smoke emission of the 10-hole nozzle increased as the post injection was advanced from a moderately late timing around 17° ATDC. However, the smoke emission of the 10-hole nozzle with a higher injection pressure decreased for advanced post injection. These trends were explained considering the influence of the main-spray flames on post sprays based on CFD simulation results.

The combustion process of natural gas in a premixed charged compression ignition (PCCI) engine is analyzed using computational fluid dynamics via stochastic approach. The nonuniform states of turbulent mixing and the ignition process are statistically described using probability density function (PDF). The results show that the course of in-cylinder pressure is good agreement with experimental data, and the effect of mixture heterogeneity on the ignition delay and the rate of heat release is revealed.

In order to obtain fundamental data to employ direct injection in gas-fueled engines, an experimental study was carried out using a constant volume vessel. Heat release rates and shadowgraph photos were acquired for natural-gas and hydrogen jets simulating the changes in engine-combustion-control factors. The results show that although a higher temperature is needed for ignition, the temperature dependencies of ignition delay and heat release rate in natural-gas jets are similar to those of diesel sprays. The ignition delay and heat release rate are sensitive to injection and ambient conditions. Hydrogen jets have shorter ignition delays compared with natural gas jets. At sufficiently high ambient temperatures, the heat release pattern shows an entire diffusion combustion. Under such conditions, the ignition delay is not greatly influenced by injection conditions and the heat release rate can be controlled by the injection rate.

Diesel combustion model for CFD simulation is established taking account of an auto-ignition process of non-homogeneous mixture. Authors revealed in their previous paper that the non-homogeneity of fuel-air mixture affected more on auto-ignition process such as its ignition delay or combustion duration than the turbulent mixing rate. Based on these results, novel diesel combustion model is proposed in this study. The transport calculation for local variation of fuel-air PDF is introduced and the chemical reaction rate is provided by the local non-homogeneity. Furthermore, this model is applied the RANS based CFD simulation of the spray combustion in a Diesel engine condition. The results show that the combustion process is well described for several engine operations.

The effects of jet-jet angle on the combustion process were investigated in an optical accessible rapid compression and expansion machine (RCEM) under various injection conditions and intake oxygen concentrations. The RCEM was equipped with an asymmetric six-hole nozzle having jet-jet angles of 30° and 45°. High-speed OH* chemiluminescence imaging and direct photo imaging using the Mie scattering method captured the transient evolution of the spray flame, characterized by lift-off length and liquid length. The RCEM operated at 1200 rpm. The injection timing was -5°ATDC, and the in-cylinder pressure and temperature were 6.1 MPa and 780 K at the injection timing, respectively, which achieved a short ignition delay. The effects of injection pressure, nozzle hole diameter, and oxygen concentration were investigated.

To find more effective lean mixture preparation methods for smokeless and low NOx combustion, a numerical study of the effects of in-cylinder flow field before injection on mixture formation in a premixed compression ignition engine was conducted. Premixed compression ignition combustion is a very attractive method to reduce both NOx and soot emissions, but it still has some problems, such as high HC and CO emissions. In case of early direct injection, it is important to avoid wall wetting by spray impingement, which can cause higher HC and CO emissions. Since it is not easy to examine the effects of initial flow and injection parameters on mixture formation over the wide range by practical engine tests, a computer program named “GTT (Generalized Tank and Tube)” code was used to simulate the in-cylinder phenomena before autoignition.

Natural gas/diesel dual fuel engines have potential for a high thermal efficiency and low NOx emissions. However, they have the disadvantages of high unburned species emissions and lower thermal efficiencies at low loads (at low equivalence ratio). A way to solve this problem is to properly distribute the pilot fuel vapor in a natural-gas premixture. The combustion chamber geometry affects the combustion process since it influences the distribution of the pilot fuel vapor. This study investigates the influence of injection conditions and the piston bowl geometry on the performance and emissions of a dual fuel engine. Experiments were carried out using two pistons with different bowl diameters, 52 mm and 58 mm, at single-and two-stage diesel-fuel injection. The results show that the larger bowl provides lower hydrocarbon emissions at a lower equivalence ratio in the case of single-stage injection.

Ethanol is a bio-based renewable and oxygenated fuel, thereby providing potential to reduce the PM emission in diesel engines and to provide reduction in life cycle CO2. There are several studies which report improvement in the engine performance using ethanol blend fuels. However, most of these studies are carried out using diesel engines with basic combustion control technologies. Therefore, it is doubtful whether a diesel engine fuelled with ethanol blend fuels can compete with the recently developed clean diesel engines. From another point of view, it is important to know whether it is possible to overcome the disadvantages of ethanol blend fuels using modern diesel engines. The aim of this study is to find strategies for fully utilizing the advantages of diesel-ethanol blends in the recent diesel engines. For this purpose, experiments were performed using a single-cylinder DI diesel engine equipped with common rail injection and cold EGR systems.

Aim of this study is to clarify the NOx formation mechanism in diesel combustion under high-supercharged condition. Effects of ambient conditions and fuel injection parameters on diesel combustion were investigated using a constant volume chamber. NOx formation process was investigated using a total gas-sampling device. The results indicate that by using the above experimental setup it is possible to realize entirely diffusion combustion like what seen in the highly supercharged condition. Increasing ambient pressure up to 8MPa with high injection pressure shortens the ignition delay and offers a heat release rate proportional to the fuel injection rate with a short combustion duration. Increasing ambient pressure gives a higher NOx formation rate and final NOx concentration. This is due to enhancement in the fuel-air mixing which promotes the heat release.

The objective of the present study is to elucidate the combustion process of partial premixed charge compression ignition (PCCI) combustion using multiple injections in diesel engines. The effects of the ratio of the quantity of fuel used in the first and second injections, and the injection dwell time on heat release rate, soot and nitrogen oxide (NOx) formations are investigated in simulated partial PCCI combustion using a constant-volume vessel. N-heptane is used as fuel. The experiments are carried out under an ambient condition of 2 MPa and 900 K, which simulates a PCCI-like heat release rate with long ignition delays. The oxygen concentration is set to 21 and 15% to simulate conditions without and with exhaust-gas recirculation (EGR), respectively. The fuel quantity in the first injection is varied between 10 to 40% of the total fuel quantity, and the injection dwell is varied between 0.5 to 2.0 ms.

Utilization of ethanol-diesel blend fuels in partial Premixed Charge Compression Ignition (PCCI) combustion was attempted to achieve clean diesel engine. The experiment was carried out using a naturally aspirated single cylinder DI diesel engine equipped with common rail injection and cooled EGR systems. PCCI combustion was realized by two stage injection in which part of fuel was injected during the compression stroke and the rest near TDC. The results indicate that under middle to high engine loads, both weak sooting tendency and low cetane number of ethanol blend fuels offer a great improvement in PM and NOx emissions when compared to the diesel combustion with ordinary pilot injection. However, this results in penalties in thermal efficiency, THC and CO emissions.

To improve performance and exhaust emissions of a converted dual-fuel natural-gas engine, the effects of basic parameters were experimentally investigated. The results show that diesel fuel operation is favorable at very low loads and that a small amount of pilot fuel with a moderate injection rate is effective for suppressing knock at high loads. As for the charge air throttling, there is an optimal combination of charge amount and equivalence ratio to obtain high thermal efficiency and reduced emissions. An optimal strategy for fueling is demonstrated based on the results. Adequate control of pilot fuel amount, injection timing and throttle opening area gives diesel-equivalent thermal efficiency with very low smoke emission over a wide range of loads.

The purpose of this study is to determine a pilot injection control strategy for the improvement of dual-fuel combustion with a lean natural gas/air mixture. Experiments were performed using a single cylinder test engine equipped with a common-rail injection system. The injection pressure, timing and quantity were varied at a fixed overall equivalence ratio of 0.5. The results of single-stage-injection experiments show that middle injection timings (−20 to −10 degATDC) produce low emissions of unburned species, because the pilot-fuel vapor spreads into the natural-gas lean mixture and raises the effective equivalence ratio, which leads to fast flame propagation. Early injection (−35degATDC) is advantageous for low NOx emission; however, increased emissions of unburned species are barriers.

This study aims to utilize high-pressure split-main injection for improving the thermal efficiency of diesel engines. A series of experiments was conducted using a single-cylinder diesel engine under conditions of an engine speed of 2,250 rpm and a gross indicated mean effective pressure of 1.43 MPa. The injection pressure was varied in the range of 160–270 MPa. Split-main injection was applied to reduce cooling loss under the condition of high injection pressure, and the split ratio and the number of injection stages were varied. The dwell of the split main injection was set to near-zero in order to minimize the elongation of the total injection duration. As a result, thermal efficiency was improved owing to the combined increase in injection pressure, advanced injection timing, and split-main injection. According to the analysis of heat balance, a larger amount of the second part of the main injection decreased the cooling loss and increased the exhaust loss.

A single nano-spark back light photography method has been developed to record the image of non-evaporating diesel sprays injected into high pressure nitrogen gas. Relatively clear image of fine droplets and spray was obtained. An image analysis method has been developed to quantify the droplet characteristics which are in focus, such as droplet size and shape. Spatial and temporal distribution of droplets has been clarified. It was observed that the number of droplets around the nozzle tip region decreases by time, however a large number of droplets were observed at X=13∼25 mm from nozzle tip at t=300∼700 μs from injection start. Double-nano spark photography of diesel sprays was carried out and relatively clear double exposure images of droplets were obtained on the same film. Two dimensional size and velocity measurement of droplets were simultaneously carried out based on these photographs.

Numerical calculations were performed to investigate the mixture formation, ignition, and combustion processes in a diesel spray. The spray was formed by injecting n-heptane into a constant volume vessel under high-temperature and high-pressure conditions. The fuel droplets were described by a discrete droplet model (DDM). Numerical calculations for the flow and turbulent diffusion processes were performed on the basis of large eddy simulation (LES) to describe the processes of local non-homogeneous mixture formation and heat release. The oxidation processes in the mixture were calculated by Schreiber's five-step mechanism for n-heptane. Calculations were performed for sprays formed by single-stage injection and pilot/main two-stage injection. The flame structure in a diesel spray and its temporal change were discussed using a flame index proposed by Yamashita et al.