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Technologies related to electrical systems for the 2011 hybrid model have been developed. In order to increase energy recovery during driving, improvements were made compared to the 2006 model in terms of motor output increase and high-efficiency range expansion. In consideration of vehicle control associated with the use of lithium-ion batteries (LIBs) as well as reliability, a system to control effective use of battery performance was developed which involves detection of battery conditions. Control of energy management was optimized compared to nickel metal hydride (NiMH) batteries through the use of higher-output LIBs and a high-output motor.

Technologies related to electrical systems for the 2011 hybrid model have been developed. In order to increase energy recovery during driving, improvements were made compared to the 2006 model in terms of motor output increase and high-efficiency range expansion, and considerations were also given to motor NV (noise and vibration). In consideration of vehicle control associated with the use of lithium-ion batteries (LIBs) as well as reliability, a system to control effective use of battery performance was developed which involves detection of battery conditions. Control of energy management was optimized compared to nickel metal hydride (NiMH) batteries through the use of higher-output LIBs and a high-output motor.

Natural gas pre-mixture is ignited by a small amount of pilot fuel in the dual fuel engine. In this paper, numerical studies were carried out to investigate the combustion and exhaust gas emissions formation process of this engine type by using a multi dimensional model combined with the detailed chemical kinetics including 57 chemical species and 290 elementary reactions. In calculation, the effect of the pre-mixture concentration on combustion was examined. The result indicated that the increased concentration of natural gas could improve the burning fraction and THC, CO emissions due to the increased pre-mixture consumption rate and the cylinders gas temperature.

A numerical study was carried out to investigate combustion characteristics of a dual-fuel gas diesel engine, using a multi-dimensional model combined with detailed chemical kinetics, including 43 chemical species and 173 elementary reactions. In calculations, the effects of initial temperature, EGR ratios on ignition, and combustion were examined. The results indicated EGR combined with intake preheating can favorably reduced NOx and THC emissions simultaneously. This can be explained by the fact that combustion mechanism is changed from flame propagation to HCCl like combustion.

An experimental and numerical study has been conducted on the emission and reduction of HCHO (formaldehyde) and other pollutants formed in the cylinder of a direct-injection diesel engine fueled by methanol. Engine tests were performed under a variety of intake conditions including throttling, heating, and EGR (exhaust gas recirculation) for the purpose of improving these emissions by changing gas compositions and combustion temperatures in the cylinder. Moreover, a detailed kinetics model was developed and applied to methanol combustion to investigate HCHO formation and the reduction mechanism influenced by associated elementary reactions and in-cylinder mixing.

A numerical model has been developed to predict the formation of NOx and formaldehyde in the combustion and post-combustion zones of a methanol DI engine. For this purpose, a methanol-air mixture model combined with a full kinetics model has been introduced, taking into account 39 species with their 157 related elementary reactions. Through these kinetic simulations, a concept is proposed for optimizing methanol combustion and reducing exhaust emissions.

An experimental study was conducted to determine combustion and exhaust emissions characteristics in an automotive direct-injection diesel engine dual-fueled with natural gas with the objective of improving exhaust emissions and thermal efficiency. Dual-fuel operation can yield a high thermal efficiency almost comparable to the diesel operation and very low smoke at higher loads. However, NOx cannot be reduced by dual-fueling. On the other hand, at lower loads, a dual-fueled engine inevitably suffers from lower thermal efficiency and higher unburned fuel. To resolve these problems, the effects of exhaust gas recirculation (EGR) were investigated. The results show that in dual-fuel operation, hot EGR can improve thermal efficiency and reduce unburned fuel emission at lower loads, While cooled EGR can considerably reduce NOx at higher loads. A Pt oxidation catalyst can be used for additional reduction in unburned fuel emitted due to dual-fueling.

Dual-fuel operation of a direct-injection diesel engine with natural gas fuel can yield a high thermal efficiency almost comparable to the diesel operation at higher loads. The dual-fuel operation, however, at lower loads inevitably suffers from lower thermal efficiency and higher unburned fuel. To improve this problem, engine tests were carried out on a variety of engine parameters including diesel fuel injection timing advance, intake throttling and hot and cooled exhaust gas recirculation (EGR). It was found that diesel injection timing advance gave little improvement in thermal efficiency and increased NOx. Intake throttling promoted better combustion and shortened its duration with a consequent improvement in efficiency at higher natural gas fractions. Hot EGR raised thermal efficiency, reduced smoke levels, and maintained low NOx levels. Cooled EGR reduced NOx emissions but lowered thermal efficiency.

A new type of fuel injection nozzle, called a “slit nozzle,” has been developed to improve poor ignitability and to stabilize combustion under low load conditions in direct-injection methanol diesel engines manufactured for medium-duty trucks. This nozzle has a single oblong vent like a slit. Engine test results indicate that the slit nozzle can improve combustion and thermal efficiency, especially at low loads and no load. This can be explained by the fact that the slit nozzle forms a more highly concentrated methanol spray around the glow-plug than do multi-hole nozzles. As a result, this nozzle improves flame propagation.

An experimental study has been made of a single cylinder, direct-injection diesel engine having a re-entrant combustion chamber designed to enhance combustion so as to reduce exhaust emissions. Special emphasis has been placed on controlling the inert gas concentration in the localized fuel-air mixture to lower combustion gas temperatures, thereby reduce exhaust NOx emission. For this specific purpose, an exhaust gas recirculation (EGR) system, which has been widely used in gasoline engines, was applied to the DI diesel engine to control the intake inert gas concentration. In addition, supercharging and increasing fuel injection pressure prevent the deterioration of smoke and unburned hydrocarbons and improve fuel economy, as well.

A study has been made of an automotive direct injection diesel engine designed to reduce exhaust emissions, particularly NOx and particulates, without performance deterioration. Special emphasis has been placed on air-fuel mixing conditions controlled by the fuel injection rate, the intake swirl ratio, and the intake boost pressure. By means of increasing the injection rate, ignition delay can be shortened enough to improve particulate emissions at retarded injection timings. Enhancing the intake swirl velocity contributes to the reduction of soot emission in spite of the deterioration of NOx emission. Supercharging can favorably enhance diffusion combustion resulting in improved fuel economy for retarded injection timings and reduced emissions. As a result, a good compromise can be achieved between fuel economy and exhaust emissions by increasing the injection rate along with retarding the injection timing. Supercharging was found to be more favorable than swirl enhancement.

A numerical simulation model has been developed to predict the direct injection stratified charge combustion in a constant- volume vessel. Important factors such as local fuel concentration, their fluctuation and turbulent flow characteristics were measured throughout the vessel as function of time. These data were utilized to estimate the buring rate composed of the turbulent fuel-air mixing rate and chemical reaction rate. The model can predict the combustion pressures and heat release rates measured for different ignition timings and spark location.

This paper refers to a numerical calculation method, in which the transition matrix method is employed. The method estimates torsional vibration amplitude of a crankshaft with a rubber damper by taking the dynamic characteristics of the rubber part into consideration. Firstly, the rubber part is replaced with a three-elemental Maxwell model, which is determined by the results of static tests, such as stress relaxation test, creep test and static torsional test. The basic data used for the determination of the element values on the Maxwell model are obtained by these tests. Secondly, the vibration system of a crankshaft with a rubber damper is replaced with a linear lumped model, in which the torsional stiffness and damping coefficient of the damper rubber part are decided by using the element values of the Maxwell model.

Vibration has been the most objectable problem that inevitably occurs in high speed multi-cylinder diesel engines. The torsional vibration appearing at the crankshaft of the engine is the major source of the engine vibration. A torsional damper, being attached at the end of the crankshaft, has been widely used to reduce the torsional vibration. For this purpose, various kinds of damper as examplified by a double-mass type and a viscous-rubber type have been subject to many investigations during these twenty years. However, less attention has been paid on dynamic characteristics of a shear-type single mass rubber damper in spite of its potential. Thus, the purpose of this study has been directed to establish the concept for designing a best tuned torsional rubber damper. In this work, rubber geometry is considered as one of the most essential factors influencing on dynamic characteristics of the rubber damper.

A study has been made of an automotive direct-injection diesel engine in order to identify the effects of the combustion chamber geometry on combustion, with special emphasis focused on a re-entrant combustion chamber. Conventional combustion chambers and a re-entrant one were compared in terms of the combustion process, engine performance and NOx and smoke emissions. Heat transfer calculations and heat release analyses show that the re-entrant chamber tends to reduce ignition lag due to the higher temperatures of the wall on which injected fuel impinges. Analyses of turbulent flow characteristics in each chamber indicate that the re-entrant chamber enhances combustion because of the higher in-cylinder velocity accompanied by increased turbulence. Further, analyses of in-cylinder gas samples show lower soot levels in the re-entrant chamber. As a result, a good compromise can be achieved between fuel economy and exhaust emissions by retarding the fuel injection timing.

From the viewpoint of utilizing methanol fuel in an automotive turbocharged direct-injection diesel engine, an intercooling system supplying liquid methanol has been devised and its effects on engine performance and exhaust gas emissions have been investigated. With an electronically controlled injector in this system, methanol as a supplementary fuel to diesel fuel can be injected into the intake pipe in order to intercool a hot air charge compressed by the turbocharger. It has been confirmed that especially at heavy load conditions, methanol-intercooling can yield a higher thermal efficiency, and lower NOx and smoke emissions simultaneously, compared with three other cases without using methanol: natural aspiration and the cases with and without an ordinary intercooler. However, methanol fueling must be avoided at lower loads since sacrifices in efficiency and hydrocarbon emissions are inevitably involved.

The diesel smoke-depressant effects of 26 fuel additives marketed in Japan were tested with the cooperation of the Fuel and Lubricants Committee of the Japan Automobile Research Institute (JARI) and the Tokyo Metropolitan Office. These bench tests were carried out with a compound on several types of engines under the conditions of overload with heavy smoke; the four effective barium-containing additives were tested under further conditions which included improper engine maintenance, transient operation, and exhaust gas recirculation (EGR). The exhaust gas compositions and emitted barium solids were analyzed. Also over-the-road tests were performed with 12 city buses for two years.