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Technical Paper

Effect of Biodiesel Blends on the Aging of EURO VI Aftertreatment System

2021-03-26
2020-36-0263
In Brazil, the introduction of high biodiesel blends has been defined by standard CNPE no 16 of 2018, which stablished the latest chronogram for compulsory biodiesel incorporation to all diesel fuel commercialized nationally, from 11% v/v in 2019 to 15% v/v in 2023, and up to B20 in case of captive fleets. Nevertheless, with the adoption of more stringent emission standards in Brazil, concerns arise from the unrestricted use of higher biodiesel blends, especially regarding the assurance of Heavy-Duty Diesel (HDD) emissions aftertreatment systems correct operation and of fulfillment of national emissions requirements defined by PROCONVE. Considering the current emission standards (PROCONVE P7, equivalent to EURO V), such concerns already take place and become critical with the perspective of PROCONVE P8 (EURO VI) implementation, in 2022 for new models and 2023 for all commercialized vehicles, as defined by CONAMA Resolution no 490/2018.
Technical Paper

Light duty vehicle fuel economy – Comparison of ice, hybrid and electric vehicles based on different driving cycles

2018-09-03
2018-36-0035
The worldwide concerns and some countries stricter legislations regarding the CO2 emission of light duty vehicles are motivating new technologies adoption, such as hybrids and electric battery vehicles, and discussions about what fuel economy data comparison between different countries. International discussions were done about the need to reevaluate the existing standardized driving cycles due to large emission and fuel economy differences when compared to the real road values, leading to the creation of a new cycle called WLTC (Worldwide Harmonized Light Duty Vehicle Test Cycle). Light duty vehicle fuel economy tests are usually performed on a chassis dynamometer using standard driving cycles under controlled laboratory conditions. Each country regulation defines the standard cycles used for the fuel economy tests.
Technical Paper

Flex Fuel Engine - Influence of Fuel Composition on the CA50 at Maximum Brake Torque Condition

2015-09-22
2015-36-0215
The automotive industry usually adopts the crankshaft angle between 8° and 10° after piston top dead center for the CA50 (crank angle of 50% of mass fraction burned) in order to set the maximum break torque spark timing calibration in Otto cycle engines. There are few studies of the influence of fuel composition, such as the ethanol content, on the CA50 at the maximum torque operating condition. The subject is relevant to the extent that the fuels used in the Brazilian domestic market are different from those usually adopted abroad. The Brazilian gasoline must contain, by law, a volumetric percentage between 18% and 27% of anhydrous ethanol in its composition and, currently, this level is set at 27%. The introduction of flex fuel vehicles in the domestic market in 2003, which now represent most of the new vehicles production in the Country, allowed the use of any blend of national gasoline and hydrous ethanol. This significantly expanded the range of fuel properties variation.
Technical Paper

Using Fractal Modeling to Predict Flex-Fuel Engine Combustion Process with Different Gasoline-Ethanol Blends

2014-09-30
2014-36-0162
Combustion Modeling of Internal combustion engines is still a complex matter, requiring further developments to better simulate the performance and emissions of different fuels. In order to study the influence of gasoline-ethanol blends on a Flex-Fuel engine, a computer model was designed to simulate the experimental conditions using Fractal combustion and Woschni based heat transfer models. The simulations were validated with engine dynamometer experimental tests. In-cylinder maximum pressure, IMEP and emissions data were calculated for different gasoline-hydrous ethanol blends at different engine conditions. The computer model presented a predictive behavior and a good agreement with experimental data for in-cylinder maximum pressure and IMEP. Regarding emissions, the simulations of some pollutants could not match precisely the experimental data, showing the need for additional combustion modeling improvements.
Technical Paper

Calculation of Uncertainty of Measurement for Diesel Engine ESC Test Emissions

2013-10-07
2013-36-0236
Heavy duty diesel engines are homologated for emissions using engine test dynamometers according to predefined emission cycles. In 2012, it was released in the Brazilian market the first diesel heavy duty vehicles with PROCONVE P7 technology (EURO V). The homologation tests include emission measurement according to stationary cycles (ESC) and also transient tests (ETC). For the ESC emission measurement it is possible to use a passive dynamometer, while the transient test requires an active dynamometer. Uncertainty of measurement is an important matter to get accurate emission data, but there are not many published papers about a method for its calculation related to diesel engine emissions. According to this scenario, this paper presents a method to calculate the uncertainty of measurement of legislated pollutants for diesel engines (CO, NOx, THC and particulate matter).
Technical Paper

Methodology to Evaluate the Performance of Diesel Engine Cold Starts using Engine Speed Profile Analysis

2013-10-07
2013-36-0252
The development of new fuels involves several areas of an oil company and several tests, including vehicle emissions tests on chassis dynamometers and engine performance tests on engine bench laboratory. Particularly for diesel and blends of gasoline fuels, an important test is to evaluate the engine speed profile during the vehicle cold start. In this work, for engine speed profile analysis, it was developed a system to acquire data using the engine's flywheel ring gear information and the audio input of a standard notebook computer. It was also developed a specific software to analyze the acquired signals. The system is able to point out several important features of the engine start such as the starter motor beginning of operation, the maximum engine speed during the start time, the settling time and the engine idling speed. All of this information can be collected using a low cost set of instrumentation devices.
Technical Paper

Conditioning Procedure for HEV's Batteries Applied to Different Emissions and Fuel Economy Cycles

2012-10-02
2012-36-0493
The automobile industry has developed and marketed hybrid electric vehicles (HEV) internationally for over 10 years. The presence of batteries in these vehicles poses difficulties for their approval in laboratory trials. The difference between the initial and final battery state of charge changes the energy balance measured in the tests, affecting the emissions and fuel economy levels. Two proposals have emerged to address this problem. One is described in ISO 23274, which consists in determining and applying a correction factor to the emissions and fuel economy results. This factor is based on the difference between the initial and final battery state of charge after the test. The other is described by SAE J1711 which consists in conditioning the battery, in order to equal the state of charge level at the end and start of the test, avoiding the factor recalculation.
Technical Paper

In Cylinder Pressure Curve and Combustion Parameters Variability with Ethanol Addition

2012-10-02
2012-36-0486
An experimental investigation was performed on an engine dynamometer to study in cylinder pressure curve and combustion parameters variability with ethanol addition. It was used a Flex-Fuel engine, 1.4 L, 4 cylinders, with a programmable engine control unit to optimize the calibration for different blends of Brazilian gasoline and hydrous ethanol. Engine was calibrated for maximum break torque limited by knocking. In-cylinder pressure was measured by using a pressure sensor installed on the spark plug and analyzed by a combustion data system. Combustion duration, mass fraction burned, indicated mean effective pressure (IMEP) and others were calculated based on in-cylinder pressure curve data. The combustion variability was analyzed from 300 recorded engine cycle for each operating condition. Results for some operating conditions indicated that ethanol addition can reduce combustion variability on a non linear pattern.
Technical Paper

Computer Simulation of a Flex-Fuel Engine Running on Different Gasoline-Hydrous Ethanol Blends

2012-10-02
2012-36-0487
Nowadays computer simulation is an important tool to support new internal combustion engine projects, but still further studies are necessary for its use in fuel development. In order to study the influence of fuel properties on engine combustion and emission performance, a computer model was designed based on a Flex-Fuel engine geometric data. Model was validated with experimental tests done on an engine dynamometer. A simulation software was used to simulate the experimental conditions, by using Wiebe two zone combustion and Woschni heat transfer models. In-cylinder maximum pressure, IMEP and emission data were calculated for different gasoline-hydrous ethanol blends at 3875 rpm, 60 Nm and 105 Nm. Total hydrocarbons concentration was simulated comparing the experimental data of hydrocarbons added with unburned ethanol emission measured with a FTIR analyzer.
Technical Paper

Procedure for Uncertainty of Measurement Determination of Spark Ignition Engine Emission Tests

2012-10-02
2012-36-0488
Experiments in engine test cells are under the influence of several parameters and types of equipment, which may impact the test results. Many variables of interest are derived from the combination of more than one quantity, increasing the results uncertainty of the final reported value. This paper describes a detailed procedure to calculate uncertainty of measurement of emission tests using a FTIR (Fourrier Transformed Infrared) emission analyzer. A Flex-Fuel engine using gasoline and ethanol was tested under different operating conditions on an engine dynamometer equipped with automation system. For each operating condition at least four different measurements were taken. The expanded uncertainty was calculated by the combination of Type A (due to repeatability) and Type B (due to calibration, sensor resolution and others).
Technical Paper

Proposal of Aldehydes Measuring Methods for Light and Heavy Duty Diesel Vehicles

2010-10-06
2010-36-0407
In 2005, it was published a paper in Brazil reporting significant values of aldehydes emissions for some old Brazilian diesel SUVs (Sport Utility Vehicles). In 2008, PETROBRAS (Brazilian Oil Company) together with LACTEC (Institute of Technology for Development) decided to study methods for measuring aldehydes from diesel vehicles, including SUVs and heavy-duty engines. In 2008, National Environmental Council (CONAMA) published legislation 408/08, establishing that IBAMA (Brazilian National Environmental Institute) must provide a procedure for aldehyde measurement at the end of December 2010 and that engine manufacturers must report typical aldehyde emission values of diesel vehicles before the end of December 2012. A technical group was created in 2009 by the Brazilian Automotive Engineering Association (AEA) to discuss and elaborate a new method for aldehyde measurement in diesel vehicles and heavy-duty engines. The new procedure must be published before the end of 2010.
Technical Paper

Hybrid Electric Vehicles - Technology Evolution and Experience with Brazilian Gasolines E25

2010-05-05
2010-01-1442
Due to worldwide concern regarding greenhouse gases emission, mainly CO₂, automakers are developing new technologies to reduce vehicles' fuel consumption. One of the most promising technologies, growing fast in USA, Japan and Europe is the Hybrid Electric Vehicles (HEVs). In the Brazilian Market, HEVs availability is still absent, which causes uncertainties about possible impacts caused by the introduction of this new vehicle technology in the big cities. However, as requirements of non-pollutant technologies arise, HEVs are expected to be available in Brazilian Market in the next years. Within this scenario, in 2002, aiming to evaluate the adequacy of Brazilian Gasolines blended with up to 25% v/v of Ethanol in HEV technology, Petrobras Research and Development Center (CENPES) purchased from USA a 2002 Toyota Prius and a 2002 Honda Insight. Since then, both HEVs are being tested at CENPES's Vehicle Test Laboratory (LEV).
Technical Paper

Technologies for CO2 Mitigation on Light-Duty Vehicles — An Overview

2009-10-06
2009-36-0079
In the last years, world's general concern about climate changes and their effects on human life has strongly increased. Some countries, such as European Union members and the USA, are improving their legislations in order to limit vehicular CO2 emissions. To comply with these limits, new vehicle and fuel technologies are being developed in many places. Thus, the main goal of this paper is to present a comprehensive overview of some of these technologies for light-duty vehicles based on international published references and some experiences of Petrobras Research Center (CENPES). Also, this work addresses to some regulatory initiatives, such as new CO2 emission legislations and fuel economy labeling programs.
Technical Paper

Diesel Gas Technology Evolution in Brazil and Emissions Considerations

2008-10-07
2008-36-0221
In the 80's, due to the oil crisis, natural gas (NG) began to be regarded as a fuel with great potential for replacing diesel in heavy duty vehicles. At that time, Petrobras, together with other companies, developed conversion kit technology for heavy duty diesel engines to run burning simultaneously diesel and NG, known as diesel gas. For several reasons, the trials were interrupted. In the late 90's and beginning of the 2000's, factors such as NG availability, expansion of NG distribution network; increase of NG converted light duty vehicle fleet, government interest in increasing NG's energy matrix share, all together made a scenario which stimulated new developments in diesel gas technology. The scenario changed in the last couple of years, with Brazilian NG demand reaching its offering, mainly due to thermoelectricity generation guarantee of supply. This makes the diesel gas technology more attractable than the NG dedicated technologies.
Technical Paper

Fuel Economy – Method for Calculating Uncertainty of Measurement of Light-Duty Vehicles

2008-10-07
2008-36-0224
Uncertainty in measurements is a complex issue to obtain accurate results in vehicle fuel consumption tests. Petrobras Research Center carried out a study to calculate the final uncertainty of measurement during a vehicle fuel economy test following a feasible method that can be used in many laboratories. This study was based on the ISO-GUM (Guide to the expression of uncertainty in measurement) and on the Brazilian legislations ABNT NBR-6601 (pollutant emission) [1] and NBR-7024 (fuel economy tests) [2].
Technical Paper

Technological Solutions for Urucu Natural Gas Usage in Light-Duty Vehicles

2008-10-07
2008-36-0207
In last few years, Petrobras has been working to make feasible the vehicular usage of the natural gas (NG) produced in Brazilian north region. This gas is produced in the Urucu field located at the Amazon forest. Due to its low methane and high nitrogen contents that could promote, respectively, performance losses and higher NOx emissions, Urucu's gas does not meet ANP specification for vehicular natural gas. Previous studies performed at Petrobras Research Center (CENPES) indicated the possibility of vehicular application for Urucu's NG, attending the Brazilian emission legislation (PROCONVE). However, with new PROCONVE's phases, recent vehicles have more advanced technological levels of fuel injection and catalyst systems, which require that kits for natural gas follow this evolution, including interfacing with flexible fuel engines.
Technical Paper

An overview of hydrogen fuel for vehicular application

2008-10-07
2008-36-0322
Hydrogen is considered one of the cleanest solutions for sustainable mobility. This paper presents an overview of some of these applications, such as internal combustion engines, fuel cell application and also blends of hydrogen and natural gas. This paper addresses questions regarding hydrogen properties such as net heating value, flame speed, power density, range of flammability and ignition energy. Also, the paper will draw a comparison between H2 and fossil and biofuels, such as ethanol. Questions regarding storage conditions, emissions levels, Internal Combustion Engine (ICE) air/fuel ratio among others are expected to be covered as well.
Technical Paper

In Cylinder Pressure Curve Simulation On Multifuel Engines - A Comparison Between A Polytrophic And General Thermodynamic Model For Gasoline, Ethanol And Natural Gas

2007-11-28
2007-01-2820
Brazil is known for its long experience on using alternative fuels, mainly ethanol for light duty vehicles. In 2002, it was released the Flexible fuel car that can run with gasohol (gasoline with 22% of ethanol), hydrated ethanol or any blend of these fuels. By the end of 2006, national production of these vehicles represented around 80% of the total. Brazil is also the second world fleet of Natural Gas Vehicles (NGV), with more than 1,4 million light duty converted vehicles. This paper describes the development of a computational thermodynamic model of compression, combustion and expansion processes of gasohol, ethanol and Natural Gas (NG) for the cylinder pressure curve prediction of a Flexible Fuel engine, working with a NG kit installed. The combustion process is modeled using a Wiebe function, which establishes the mass fraction of burned fuel. Convective heat transfer to cylinder walls is estimated with an empirical correlation for heat transfer coefficient determination.
Technical Paper

Impact of Different CNG Compositions on Automotive Applications of Brazilian Market

2007-11-28
2007-01-2792
Over the last few years, a growth of the Brazilian light duty vehicle fleet converted to Natural Gas (NG) has been observed. This is mainly due to license tax reductions on NG vehicles; the increase of the NG distribution around the country and attractive price difference between NG and other fuels. The Brazilian CNG (Compressed Natural Gas) light-duty vehicle fleet has currently reached more than 1,4 million units, being the 2nd largest in the World. ANP (Brazilian National Petroleum Agency) published in 2002 Resolution no104, which defines the NG specification for automotive application. The IBAMA (Brazilian Institute for Environment and Natural Renewable Resources) published in 2002 Resolution no 291, which defines ways for the environmental certification of the NG conversion kits.
Technical Paper

An Introduction to On-Board Emission Measurement as a Tool to Assess Vehicular Emissions from Regular and Alternative Fuels

2007-11-28
2007-01-2621
On-board measurement is a powerful method to assess vehicular exhaust gas emission, since it enables the acquisition of instantaneous raw emission values in real-world conditions. While the vehicle emissions are subject to traffic and environment fluctuations, on-board measurement is a fast and economical way to generate data for fleet emission inventories, for instance. It is part of the mandatory testing for heavy-duty vehicles in the USA, as regulated by the USEPA. In 2004, Petrobras (Brazilian Oil Company) first experienced on-board emission measurements while participating in an international joint project, whose objective was to obtain information regarding the light-duty vehicular gas emission contribution to pollutant levels in some of the major Latin-American cities.
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