Technical Paper
A Practical Economic Solution to Weight Reduction and Increased Performance in Diesel Engines
1991-11-01
912711
Compacted Graphite Iron (CGI) has been recognized for years as a unique material possessing a fortunate combination of properties intermediate between gray iron and ductile iron. This material, for reasons outlined in this paper, is ideal for cylinder blocks, heads and other cast iron components for diesel engines. It makes possible casting weight savings of up to 1/3 and/or increased power output. This paper will outline reasons why this is now possible, whereas it has seldom been applied in volume production heretofore. Physical and mechanical properties of CGI, which provide the opportunity for weight reduction and increased power, are discussed. Currently, most diesel engine cylinder blocks, heads, liners and many other castings are produced from gray iron, which requires relatively heavy sections to provide the strength, stiffness and durability necessary for commercial application.