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Technical Paper

Temperature Based Model Approach to Optimize SCR Calibration for BSIV Norms

2016-03-27
2016-01-1733
An efficient after treatment technique is driven by the need to maintain strict emission norms for heavy-duty and medium-duty ground vehicles. SCR being an advanced active emission technology system for diesel engine, is one of the most cost-effective and fuel-efficient technologies available for complying with the stringent NOx emission legislations. The design of the SCR system involves catalyst selection, complex controller development like urea dosing strategy and the interaction between engine setup and after treatment system. For this purpose, the SCR model must be computationally efficient to evaluate the complete efficiency along with to take care for the NH3 slip also. The SCR model was prepared with respect to SCR inlet temperature and ratio of NOx and ammonia to study the behavior of NOx conversion efficiency keeping consideration of NH3 slip also required for optimizing the calibration.
Technical Paper

Theoretical and Experimental Study of Injection Parameters on Performance and Fuel Consumption for BSIV Emission

2016-03-27
2016-01-1728
In meeting the stringent emission norms the injector selection plays a vital role. Selection of optimum injection parameters helps in achieving good spray targeting and efficient atomization of fuel to generate optimum mixing effect. The purpose of this experimental study is to investigate the effect of injection parameters on a heavy duty diesel engine performance and emission characteristics. The injection parameters such as hydraulic through flow, cone angle, number of holes & hole diameter are studied on 6-cylinder turbocharged common rail diesel engine (BS-IV). The influence of these parameters and their combinations along with the various injection strategies are analyzed using different parametric variations in order to see the combustion and performance trend of engine. The performance of the various hardware configurations are then evaluated and discussed based on the fuel consumption and exhaust emission values.
Technical Paper

SCR Catalyst Volume Reduction of Vanadium for BSIV Emission Norms

2016-02-01
2016-28-0130
SCR being an advanced active emission technology system for diesel engine, is one of the most cost-effective and fuel-efficient technologies available for complying with the stringent NOx emission legislations. SCR catalyst volume is being considered as the most concerned part for NOx reduction and durability and a key element leading to high financial assessments. The SCR Optimization reduces the possibility of ammonia slip and leads to high NOx conversion rates. By improving the performance of the SCR, the optimization solution also reduces the amount of catalyst needed, thereby reducing associated costs. The decrease in SCR catalyst volume by 1m3 with respect to current set-up will lead to 15% reduction in the total cost of catalyst. All the factors affecting the SCR catalyst volume were focused in detail and the plausible range of catalyst volume was investigated by comparative measurement of these factors.
Technical Paper

Combustion Optimization for LDT Engine Through Combustion Chamber, Air Handling and Fuel Injection System Combination

2013-01-09
2013-26-0126
Increased options and flexibility in common rail direct injection provides a great opportunity for combustion optimization using fuel and air system with proper combustion chamber configuration. This paper elaborates the experimental work conducted for combustion optimization with combinations of piston bowl, intake port swirl, injector specifications and turbo charging on a 3.8 l four valve diesel engine of LDT application equipped with common rail fuel injection system and waste gate turbo charge. In meeting the target emission norms with internal engine measures, the design of the piston bowl and the nozzle configuration perform a defining role. Through simulations the best option had been carried out parametrically investigate the influence of piston bowl geometry and nozzle characteristics on the performance of the combustion system.
Technical Paper

DOE Approach for Optimizing the Combustion Parameters with Multiple Injection Strategy in Light Duty Diesel Engine

2013-01-09
2013-26-0127
The demand for reduced pollutant emissions has motivated various technological advances in commercial diesel engines. The challenge for the direct injection diesel engines today is to reduce harmful emissions of diesel engines, such as Particulate Matter (PM) and Nitrogen oxides (NOx), and enhance the fuel efficiency and power. To meet this challenge, more accurate control of injection parameters such as the injection timing, injection rate, and injection quantity is required. A comprehensive study is carried out in order to better understand combustion behavior in a direct injection diesel engine working under different injection strategies particularly with post and pre-injections and number of injection. The objective of the study described in this paper is to explore the potential of multiple injection patterns with a common rail system in light duty diesel engines.
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