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Technical Paper

Eco Friendly and Cost Effective Manufacturing Technique for Automotive Drive Shafts

2014-04-28
2014-28-0018
In general, the automotive drive shafts are being manufactured by one of the conventional manufacturing process sequence i.e. Hot Forging, Normalizing & subsequently case hardening and tempering to achieve the desired functional strength requirements. The case hardening process like induction hardening or gas carburizing shall be decided based on geometry, material chemistry and functional requirements. The part like drive shafts which are subjected to torsional load at the surface and bending load at core during application. As per CAE analysis, the torsional and bending stress will act upon 40-50% of the shaft diameter from the surface. These property requirements are achieved through normalizing followed by induction hardening process. The study has been done to eliminate the normalizing process by increasing the case depth around 20% without affecting the functional requirements as mentioned.
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