Search Results

The OSKA-DH diesel engine employed a unique system (hereafter called OSKA system) which is composed of a single-hole fuel injector, an impinging disk and a re-entrant type combustion chamber. This study is concerned with the combustion observation of both OSKA-DH diesel engine and conventional DI diesel engine by the high-speed photography and video system. This video system enables us to take combustion photographs under the warm-up condition of the engine. From the observation of those photographs, the OSKA-DH engine shows the shorter ignition delay compared with a DI diesel engine and the combustion flame of OSKA-DH diesel engine are concentrated in the center of the combustion chamber and a relatively monotonous flame intensity are observed. THE AUTHORS HAVE DEVELOPED a new type of Direct Injection Stratified Charge Engine called “Direct Fuel Injection Impingement Diffusion Stratified Charge System” (hereafter called OSKA System).

A new mixture formation and combustion process for reducing both emissions and fuel consumption has been developed, where the fuel impinges onto the impinging surface and spreads into the free space, named the OSKA process. A single cylinder engine particulate emission test was conducted with full flow dilution tunnel. The OSKA process shows lower TPM (total particulate matter) emission than the conventional DI diesel at the corresponding operating condition. ISF(insoluble fractions) and SOF(soluble organic fraction) are lower than DI diesel's. Correlation between SOF and THC of OSKA engine is, however different from that of conventional DI diesel. OSKA emits lower THC than conventional DI diesel does at the same SOF emission. This is because the wall quenching effect is smaller in OSKA than in conventional DI diesel. A NEW MIXTURE FORMATION and combustion technology, impinging diffusion one named OSKA, has been developed by the authors.

This study is concerned with development of a new type of diesel engine using the fuel jet impingement (OSKA-DH). Simultaneous reduction of the NOx and smoke emission were demonstrated with single cylinder prototype OSKA-DH engine. As a fundamental study on the mixture formation process, the observation of impinged fuel spray was studied by using a pressurized constant volume vessel. The high-speed combustion photographs of both re-entrant and open type combustion chamber were also taken by using the experimental transparent engine. From the observation of pressurized vessel and high-speed combustion photographs, the mixture formation and combustion was strongly affected by the squish flow velocity. The short ignition delay and faster combustion were observed by the re-entrant type combustion chamber because of high squish speed.

As a fundamental work on Direct Injection Impinging Diffusion Combustion Engine, fuel spray was injected momentary into a pressured CO2 gas and impinged onto a projection on a wall. Instantaneous photograph was taken and analyzed to clarify the spray characteristics. Nozzle opening pressure was varied to clarify its effects on spray characteristics. Nozzle needle was cut to form two pairs of flats on needle surface instead of its cylindrical one. The effect of this needle shape was also studied. Opening pressure of injection nozzle has produced very little effect on the spray tip penetration. Spray thickness is larger when needle opening pressure of injection nozzle is high. Spray tip penetration and spray thickness have become large when widths across flats is narrow.

This study is concerned with development of a new type of Diesel engine by impingement of fuel jet. The impinging part is installed on the cylinder head (OSKA-DH), against which the fuel jet is injected to spread and form fuel-air mixture. As a fundamental study on the mixture formation process, the observation of the impinged fuel jet was studied by using a pressurized vessel. High-speed combustion photographs of the OSKA and DI Diesel engine were also taken by using the experimental transparent engine. A single cylinder 4 stroke cycle prototype OSKA-DH engine (ø 118 x 108 mm) was developed. Pintle type single hole fuel injector is used and relatively low opening pressure of 15.3 MPa is employed. The re-entrant type combustion chamber and relatively high compression ratio of 20.4: 1 are employed. Experiments with a single cylinder proto-type engine showed that the lower NOx and smoke emissions compared with the conventional DI diesel engine.

The authors previously reported the performance of the “Stratified Charge Methanol Engine by Impingement of Fuel Jet (OSKA System) with Spark Plug Ignition.” In that report, the impinging part was installed in the center of the piston cavity and a spark plug was used for ignition. In this report, the impinging part is installed on the cylinder head and a glow plug is used for ignition. A single-hole fuel injector (throttle type) is used. The centerline of the fuel injector coincides with that of the impinging part. A relatively low opening pressure (7.MPa) of the fuel injector is needed for this OSKA system. The fuel is injected against the impinging part, spreads and forms the fuel-air mixture. A glow plug is located just beside the impinging part. Experiments with a single-cylinder 4-stroke cycle prototype engine (bore × stroke = 94 × 90 mm) showed that the maximum Brake Mean Effective Pressure (BMEP) was 1.04 MPa and the Maximum Brake Thermal Efficiency was 41.9 % (429.6 g/kW.h).

Selected as an alternative diesel fuel based on consideration regarding the relationship between the fuel molecular structure and exhaust emission and criteria as alternative fuels, Dimethylacetal (DMA) was evaluated in both a direct injection (DI) diesel and a Direct Fuel Injection Impingement Diffusion Combustion Diesel (OSKA-D) engines. Since DMA with a 1% commercial-type cetane improver has 53 for the cetane number, no ignition-assist divice such as a spark plug is needed, unlike methanol. According to the DI diesel engine test, the NOx emission for DMA was almost equal to that for hydrocarbon diesel fuel, but smoke for DMA was much lower than that for diesel fuel. The OSKA-D engine test showed that NOx emission for DMA was much lower than that for diesel fuel and smoke emission for DMA was zero under all engine conditions.

The new type of Diesel combustion engine has been developed. The new Idea Incorporates an impingement part in the central piston cavity. The fuel jet is injected against the impingement part, spreads and form fuel-air mixture. Single hole fuel injection nozzle is used and the relatively low opening pressure is needed. Intake air swirl is not needed. The re-entrant type combustion chamber is employed to get a relatively strong squish speed. Experimental with single cylinder 4 stroke prototype test engine showed that the brake mean effective pressure was 0.82 MPa and the maximum net specific fuel consumption was 220 g/kW.h. The NOx and smoke emissions was reduced compared with the conventional DI Diesel engine. The authors have developed a new type of Direct Injection Stratified Charge SI engine called “Direct Fuel Injection Impingement Diffusion Stratified Charge System” (hereafter called OSKA).

A direct injection stratified charge engine using New Mixture Formation Technology (OSKA) has been developed. Experiments on a single cylinder engine, with methanol and gasoline fuels showed the following results: 1) With methanol, the maximum IMEP was 1.3 MPa and the best indicated thermal efficiency was 46 %. 2) With gasoline, the maximum IMEP was 1.16 MPa and the best indicated thermal efficiency was 43 %. Analysis of the cylinder pressure diagram showed the following results: 1) High indicated thermal efficiency was observed by low time loss. 2) A relatively short combustion duration was observed even if the engine was operated with an overall lean fuel-air mixture in the part-load condition. This fact suggests that a stratified charge was attained. 3) From observation of the heat release rate,it will be predicted that combustion is characterized by flame propagation.

The new idea incorporates an impinging part in the central piston cavity. A relatively low injection pressure, lower than that of a conventional IDI Diesel engine, and a single hole fuel nozzle are used. The fuel spray is injected against the impinging part, spreads and forms a fuel-air mixture. Since a comparatively rich fuel-air mixture always stays around the impinging part and ignition is accomplished near the center of the mixture, steady, instantaneous and high-speed combustion is possible. As the fuel-air mixture is formed mostly in the cavity, there is little fuel in the squish area. Therefore, it is possible to prevent end-gas knocking, and in spite of the use of spark ignition, to employ a higher compression ratio than that of the conventional premixed SI engine. Experiments with a single cylinder prototype (4-stroke cycle) engine with gasoline fuel showed that the maximum BMEP was 1.0 MPa and the maximum brake thermal efficiency was 37.7 % (217 g/kW.h).

A new type of internal combustion engine has been developed. The new idea incorporates an impinging part in the central piston cavity. The fuel spray is injected against the impinging area, spreads and forms a fuel mixture. Since a comparatively rich fuel mixture always stays around the impinging part and ignition is acomplished at the center of the rich fuel mixture, steady, instantaneous and high-speed combustion is possible. As the fuel mixture is always formed in the cavity, there is little fuel in the squish area. Therefore, it is possible to prevent end-gas knocking, and in spite of the use of spark ignition, to operate the engine at higher compression ratio than a conventional premixed SI engine. Experiments with methanol fuel showed that BMEP was 1.1MPa and the maximum brake thermal efficiency was 42%. The combustion noise was lower than that of diesel engine. Brief tests with gasoline showed a maximum brake thermal effiency of 36%.

A new scavenging method for two-stroke cycle engines - Multi-Layer Stratified Scavenging (MULS) - has been developed. The MULS method is achieved by separating the mixture generated by the carburetor into a rich mixture and a lean mixture between the inlet manifold and the scavenging ports, and by finely controlling the scavenging flows. With the MULS method the thermal efficiency and HC emissions of two-stroke cycle gasoline engines are considerably improved without sacrificing the brake specific power output and mechanical simplicity.

A new lean combustion process for internal combustion engines has been developed. This newly devised combustion system, designated as “Active Thermo-Atmosphere Combustion” (ATAC), differs from conventional gasoline and diesel engine combustion processes. ATAC can be applied most easily to two-stroke cycle gasoline engines. Stable combustion can be achieved with lean mixtures at part-throttle operation. With ATAC the fuel consumption and exhaust emissions of two-stroke cycle spark-ignition engines are remarkably improved, and noise and vibration are reduced.