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BlueStar Advanced Technology Corporation (BATC) as part of its participation in the USAF/NASA Li Ion Battery Development Consortium has developed a candidate 25-Ah cell for the Mars 2001 Lander. Although the capacity and cycle life requirements for this application are relatively modest, the low temperature performance (−20°C) and pulse discharge requirements (60A) are somewhat more challenging. Geometric requirements within the spacecraft also constrain the cell design leading to a cell with an aspect ratio quite different from those 25-Ah Li ion cells previously developed by BATC. The design of this cell and its compliance with the performance requirements of the mission will be discussed.

As a part of a program jointly supported by the USAF and Canada's Department of National Defense, BlueStar is developing large (50 to 100-Ah)lithium ion cells for aircraft and spacecraft applications. Presently, 20-Ah cells are being developed as the first stage of the scale-up process and the design of these cells involves several tradeoffs related to the specific nature of this application. This paper will present the design of this first generation cell in the context of these tradeoffs as well as presenting the results of the performance and life testing of these cells.