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Due to the intense variation of operational loads of tugboats, the hybrid power system structure with composite energy storage including prime movers, batteries, and super-capacitors is issued, and then combined with the rule-based power management strategy to evaluate the potential to improve the energy efficiency at a typical working scenario. Furthermore, to optimize the energy and emissions performance of this system at real sea conditions, the equivalent consumption minimization strategy is introduced as the constraint, which can attribute to the reduction of fuel consumption and emissions. The results show that fuel consumption and NOx emissions can be reduced by up to 9.24% and 44.6% respectively, by implementing the super-capacitor. At the same time, smoother load fluctuation and overall discharge rate of batteries can be obtained by using ECMS, which is advantageous in improving the cycle life and stability of the battery, and the reliability during the whole voyage.

The understeer of vehicle is desired for the vehicle's handling performance, and the roll rate of rear suspension is one of the key characteristics to achieve the understeer performance. A proper roll rate of the rear suspension is required to assure a certain level of understeer. Generally, in the vehicle dynamic tuning process, several methods are available for improving understeer performance, e.g., changing the hard-points of suspensions, adjusting stiffness of bushings, etc. On the other hand, structure optimization of components can be used in some case to improve the performance. In this paper, the optimization method is applied to the twist beam of rear suspension. The change in local geometry by optimized design leads to appropriate adjustment of the roll rate. Finally the vehicle understeer performance reaches design target.

The design of front rail is very important to vehicle safety performance. The test and CAE analysis are commonly used methods for design on the component level. Based on experience of impact test designed to simulate the performance of rail in vehicle rigid wall frontal impact, an inclined test is designed to simulate the performance of rail in vehicle offset deformable barrier impact. Two LS-DYNA computer simulation models are established including the effects of plastic strain rate, spot-weld failure, and stamping hardening. The deformation and mechanical properties are studied. The simulation results are correlated to the component tests very well in both cases. The usual impact test and inclined impact test for component rail can represent the main features of the rail performances in the vehicle frontal impact and offset impact respectively. Both of the simulation method and the component test method can support the early stage design for vehicle crash safety.

Stiffness is one of the key points for research and development of vehicle body in white (BIW). Fast and effective evaluation of stiffness is very important for reducing the time and cost of research and development. How to realize weight reduction with proper stiffness is also a focus point of automobile design. In general, commercial software is used to optimize the BIW design. But the optimization process is time consuming. Therefore a simple but effective tool for fast evaluation is desired. A method to evaluate stiffness with sensitivity coefficients of sheet metal thickness of body structure is proposed in this paper. The simple mathematical relation of the sensitivity coefficients, the thickness variation of sheet metals, and the stiffness of body structure is established. The stiffness can be evaluated quickly for various combination of sheet metal thickness without running large-scale simulation using commercial software.

The door closing effort is one of the first impressions to customer's mind about the engineering and quality of the vehicle. The door closing force and the minimum door closing speed are two important characteristics for evaluation. But we can obtain these two indices only by experiments and/or subjective assessments. To predict the door closing effort by the simulation method during the design phase, a finite element analysis model is established. The compression load deflection behavior of seals is converted to the parameters of constitutive model of seals by the parameters identification method. Then, the seal resistance force and the minimum door closing speed are calculated. The later correlates very well with the experiment data.

Rubber bushing is an important connection component in vehicle suspensions. It plays an important role in vehicle performance. In the past years, the theories of rubber have been studied, and several forms of the strain energy potential, incompressible or almost incompressible, have been developed. But not all of these models are suitable for all kinds of applications. Therefore, when investigating the rubber bushing, it is necessary to find the effective constitutive equations. Two bushings with different shapes are studied. One is an ax-symmetric uniform bushing. The other one has additional two longitudinal holes. A process of parameter identification is conducted. The axial stiffness and radial stiffness of the bushing are tested and used as objectives. The parameters of constitutive equations are defined as design variables. The nonlinear analysis software ABAQUS and a multi-disciplinary optimization software OPTIMUS are used.

The minimum door closing speed is an important target in vehicle door design. Engineers need a proper method to evaluate the door closing speed during the design phase. Analytical approaches are presented to solve the difficult issues in analyzing the minimum door closing speed. First, the weather strip is simplified into a discrete model with several spring elements. This method does not need to use 3-D contact analysis for the weather strip and can save computing time with acceptable accuracy. Second, the minimum closing speed is solved by using the energy equation which needs one iteration only. The method has high efficiency and can be used to evaluate the door closing speed effectively during the design phase.

The paper presents a method of analysis based on the theory of damage mechanics to quantify the degree of damage in an engineering structure under load. The method is incorporated into a Ford in-house finite element program called FCRASH that is applied to analyze the cumulative damage in a bumper under multiple low speed impacts. The numerical results calculated at the peak value of the contact force are compared with the test results. The FEA results are used to identify the locations of the hotspot in the bumper system and the predicted location where a potential crack would initiate. The microscopic observations showed damage in the area predicted with the finite element program after the specified number of impacts.