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A method of cleaning diesel engine lubricating oil on-line was investigated using a bypass fine particulate filter followed by an infra-red heater to remove water vapour and light diesel fractions in the oil. The impact of this oil recycler on the gaseous and particulate emissions was investigated over a 300 hour oil age period. A Ford 1.8 litre IDI passenger car diesel engine was used with engine out emission sampled every 15-20 hours. The tests were carried out at 2500rpm (52% of the maximum speed) and 12.3 kW with 47 Nm load (43% of the maximum load and 29% of the maximum power). The EGR level at this condition was 15%. A stop start test cycle was used with a cold start each time and a typical test period of 2-3 hours. The results showed that the recycler had its greatest influence on emissions for fresh oil when there was a large reduction in particulate emissions due mainly to large reductions in the ash, carbon and unburned lubricating oil fractions.

A method of cleaning lubricating oil on line was investigated using a fine bypass particulate filter followed by an infra red heater, to remove water and light diesel fractions in the oil. Two bypass filter sizes of 6 and 1 micron were investigated, both filter sizes were effective but the one micron filter had the greatest benefit. This was tested on two nominally identical Euro 2 emissions compliance single decker buses, fitted with Cummins 6 cylinder 8.3 litre turbocharged intercooled engines. These vehicles had oil deterioration and emissions characteristics that were significantly different, in spite of their similar age and total mileage. Comparison was made with the oil quality on the same vehicles and engines with and without the on-line recycler. Oil samples were analysed about every 2000 miles. All tests started with an oil drain and fresh lubricating oil.

SYNOPSIS A method of cleaning the oil on line was investigated using a bypass fine particulate filter followed by an infra red heater to remove water and light diesel fractions in the oil. This was tested on a range of on road vehicles and a Ford 1.8 litre IDI passenger car engine on a test bed. Comparison was made with the oil quality on the same vehicles and engines without the on-line recycler. Test times were from 200 to 1500 hours of oil ageing and some of the tests showed that the oil quality was still good after 4 times the normal oil life. The results showed that the on line oil recycler cleaning system reduced the rate of fall of the TBN and rate of increase of the TAN. There was a very significant reduction in the soot in oil and the fuel dilution. There was also a consistent reduction in all the wear metals apart from copper and a decrease in the rate of reduction of oil additives. There was also measured on the Ford IDI engine a 5% reduced fuel consumption.