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In today's automotive power train control, the usage of model based control system is getting more focused because of the advantages associated with this approach. The model-based system can be implemented to predict and control different control parameters associated with Power train control. As a part of this work a multivariable control oriented model is developed to control the inlet manifold airflow of a small S.I. engine running on Gas. A stepper motor-based actuator is placed on the gas flow control path. A model based controller approach is adopted to control the actuator, which is placed on the low-pressure tube with inlet manifold to control the gas flow. In the initial phase of work, a state based non-linear model is developed for the actuator. This model captures the total dynamics of a permanent magnet stepper motor-based flow control device in a state space model. Different parameters for the model are calculated using system identification methodology.

Two wheeler 4-stroke small Engine with Kick Start requires longer spark duration along with better spark energy in order to burn the lean mixture and to have better Start ability, lower trigger start RPM is also important to enable ease of start. An effective Ignition System needs to be designed for the above purpose. Hence Transistor Controlled Ignition/Inductive Discharge System (TCI/IDI) unit is preferred which gives all the above mentioned requirements. Normally any conventional TCI/IDI operated 4-stroke two wheelers will have D.C power line align with a Power Source for its operation. The 2 Wheeler Kick start version cannot afford the DC Power Source due to Cost, Hence the Electrical System will not have the DC Power Line. So it is not possible to operate a Conventional TCI/IDI system as it is DC Power based System. The challenge is to operate the TCI/IDI ignition unit without DC Power Source i.e. using AC Source.

Conventional two-stroke spark-ignition (SI) engines have difficulty meeting the ignition requirements of lean fuel-air mixtures and high compression ratios, due to their breaker-operated, magneto-coil ignition systems. In the present work, a breakerless, high-energy electronic ignition system was developed and tested with and without a platinum-tipped-electrode spark plug. The high-energy ignition system showed an improved lean-burn capability at high compression ratios relative to the conventional ignition system. At a high compression ratio of 9:1 with lean fuel-air mixtures, the maximum percentage improvement in the brake thermal efficiency was about 16.5% at 2.7 kW and 3000 rpm. Cylinder peak pressures were higher, ignition delay was lower, and combustion duration was shorter at both normal and high compression ratios. Combustion stability as measured by the coefficient of variation in peak cylinder pressure was also considerably improved with the high-energy ignition system.

This work demonstrates how the performance of a standard spark-assisted alcohol engine can be improved by using the Low Heat Rejection (LHR ) concept. The improved combustion is attained by better using the greater heat energy in the combustion chamber of a LHR engine - in this case for the faster vaporisation and better mixing of the alcohol fuels. For this program the LHR engine used has a single cylinder diesel and alcohols sued as sole fuels were ethanol and methanol. For spark assistance an extended electrode spark plug was used and location and projection were optimised for best results. These configurations were evaluated for performance and emissions with and without LHR implementation. The results show that the engine with LHR, ethanol fuel and spark assistance has the highest brake thermal efficiency with the lowest emissions.

The main objective of the present research work is to utilise the higher amounts of exhaust energy of the LHR engines. Three vegetable oils(neem oil, rice bran oil and karanji oil) were tested in the low heat rejection engine. An electrical heater was used to heat the thick vegetable oils or the air and the results were studied. the electrical heater energy was correlated with the energy available in the exhaust of the LHR engine, so that the electrical heater can be replaced by a heat exchanger in the actual engine. The three vegetable oils, without heating, indicated a lower brake thermal efficiency of 1-4% when compared with the standard diesel engine. When these thick vegetable oils are heated and used in LHR engines the brake thermal efficiency improves. For every vegetable oil, there is an optimum temperature at which it gives the best performance.

As alternate fuels, ethyl and methyl alcohols stand out because of the feasibility of producing them in bulk from plentifully available raw materials. In the present work, ethanol is used as the only fuel, in the standard and Low Heat Rejection(LHR) diesel engines by adopting three different methods. In the first method, ethanol as the sole fuel was used in the LHR engine with normal metal glowplug and in the second method spark plug assistance was used to initiate combustion. In the third method, ethanol was used as the sole fuel in a LHR engine and a ceramic glow plug was used to initiate combustion. The engine was tested for performance and emissions for the above three methods of 100% ethanol operation in both the standard and LHR diesel engine and the results are compared. The spark plug assisted ethanol operation in the LHR engine gave the highest brake thermal efficiency and the lowest emissions.

In the present work, investigations were carried out on a single cylinder, low compression ratio, spark-assisted low heat rejection D.I diesel engine. An extended electrode spark plug was used. Performance and emission tests on the engine were carried out with diesel fuel at two compression ratios, 10.5 and 12.5. In each case the engine was tested as a normal engine as well as a low heat rejection engine. The test results show that the low compression ratio spark assisted diesel engine operates very smoothly due to the low peak pressure and low rate of pressure rise. The low heat rejection spark assisted diesel engine gave an improved performance and reduced emissions compared to the normal baseline diesel engine.

As alternate fuels, ethyl and methyl alcohols stand out because of the feasibility of producing them in bulk from plentifully available raw materials. In the present work, methanol is used as the only fuel, in a Low Heat Rejection(LHR) engine by adapting three different methods. In the first method, methanol as the sole fuel was used in the LHR engine with a ceramic glowplug and in the second spark plug assistance was used to initiate combustion of the injected methanol. In the third method, methanol was used as the sole fuel in a LHR engine by a new method in which part of the methanol fuel was inducted through a heated inlet manifold using a carburetor and another part of methanol (with 1% castor oil for lubrication) was injected through the normal injector. With inducted methanol air charge temperature at 70 C and above the engine operated smoothly.