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Dimethyl Ether (DME) is a promising future compression ignition fuel, particularly when derived from renewable, CO2-neutral feedstocks. While it is generally well-known that DME produces very little soot when burned, few studies have explored its low-temperature combustion behavior, where the potential for ultra-low engine-out emissions of both NOx and soot may exist. The present work shows the results of a single-cylinder engine operating with DME below the level of the US 2010 Heavy Duty Onroad Standard for NOx, without NOx aftertreatment. A high-pressure oil-over-fuel intensified injection system was used to maintain proper air utilization and high combustion efficiency, in combination with intake oxygen control using relatively high levels of EGR for low NOx. Fuel-related material issues notwithstanding, the engine results point toward a potentially cost-effective and efficient means of utilizing bio-derived fuels.

EPA published the first results from evaluations of electrically heated catalyst (EHC) technology for light-duty automotive applications. Since then, a number of automakers, suppliers, and government agencies have published results from their heated catalyst development and evaluation programs. EPA has evaluated a number of start catalyst systems incorporating an EHC start catalyst followed by a larger, conventional main catalyst. These systems have proven very effective at reducing cold start related emissions from methanol vehicles at low mileage. This paper compares the results from several EHC + main catalyst evaluations conducted by EPA.

The Schatz Heat Battery stores excess heat energy from the engine cooling system during vehicle operation. This excess energy may be returned to the coolant upon the ensuing cold start, shortening the engine warm-up period and decreasing cold start related emissions of unburned fuel and carbon monoxide (CO). A Heat Battery was evaluated on a test vehicle to determine its effect on unburned fuel emissions, CO emissions, and fuel economy over the cold start portion (Bag 1) of the Federal Test Procedure (FTP) at 24°C and -7°C ambient conditions. The Heat Battery was mounted in a vehicle fueled alternately with indolene clear (unleaded gasoline) and M85 high methanol blend fuels. Several Heat Battery/coolant flow configurations were evaluated to determine which would result in lowest cold start emissions.

Fresh, resistively heated quick light-off catalysts were obtained from two industry sources and evaluated on a neat methanol-fueled vehicle. Catalyst air assist was used, and a larger volume main converter was also added behind each quick light-off catalyst. The objective of this testing was to reduce excess unburned fuel, carbon monoxide, and formaldehyde emissions over the cold start portion (Bag 1) of the Federal test procedure (FTP) at 24°C. The lowest emission rates occurred with the use of a two-catalyst system (resistively heated/air assisted quick light-off catalyst and conventional main catalyst). Bag 1 conversion efficiencies in excess of 99 percent from no-catalyst levels were noted for unburned fuel and formaldehyde, and 96 percent for carbon monoxide with these two catalyst systems.