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The problems of Two-Stroke SI engines regarding high fuel consumption and unburned hydrocarbon emissions, both caused by the short circuiting of fresh homogeneous mixture during the scavenge process, are well-known. The progress of Piaggio since 1977 in state-of-art direct fuel injection systems, oriented to development of Hi-Tech solutions for 2T SI engines to overcome the above drawbacks, is analyzed. The analysis includes several streams of research ranging from conventional crankcase scavenged engines with direct solid mechanically controlled fuel injection to solutions with separate scavenging pump with electronically controlled injection units, and from low pressure injectors to air-assisted fuel injection with stratified charge. Each solution is examined with presentation of typical engine parameters and cost data.

The advantages of air assisted direct fuel injection systems to achieve high atomization degree into the combustion chamber of SI engines are well-known. The solutions up to now proposed appear anyway poorly tailored to be suitable for small engine applications. In fact scaling down such existing systems for automotive applications, they present mainly two drawbacks: the costs and a difficult tuning of the very low quantity of fuel required per cycle. Moreover the amount of electric energy required makes the engines not self-sufficient. To overcome the above mentioned problems, Piaggio has developed a completely mechanical low cost fuel injection system, named FAST (Fully Atomized Stratified Turbulence), which does consent a very atomized and stratified mixture lean combustion process, i.e. a dramatic improvement of emissions and fuel consumption. After general considerations, the application of such system to a small capacity 2T engine is analyzed.

The Hi-Tech Two-Stroke SI engine is finding good appreciation in various fields of vehicle application and the final solution appears to include air assisted direct fuel injection and several solutions are now evaluated by the major world engine manufacturers. Those solutions anyway are poorly tailored to be fitted on very small engines such as for moped or light scooter applications both for the complications they require, consequentely the costs, and the difficult tuning of low load and idle caused by the very low quantity of fuel per cycle required. The proposed completely mechanical solution instead does consent with small modifications to the engine, only a new cylinder head is in fact required, to manage very well the engine all over its utilization range. After general considerations of the philosophy of the system and on the main parameters evaluation, a practical application on a 50cc scooter engine is described.

The benefits of a well optimized carburetion, over the entire engine utilization range, are well known especially in conjunction with a catalytic aftertreatment of engine exhaust gas. Today, electronic injection systems appear very effective for the solution of the above mentioned problem, but their complexity, i.e. the number of components and the necessity of high current rates, and costs preclude their practical application on small engines. The proposed system, that maintains the simplicity of the standard carburetor and requires only small driving currents, for the simplified electronics, could represent a sound solution. In a first part, after a description of the system, flow bench tests are reported. In a second part the results of the practical applications on two different types of small motorcycle are presented. A detailed analysis of the parameters influencing the repeatability is also carried out.