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Coast down testing with full-scale vehicles on level and inclined roads offers an inexpensive approach to road load determination and, in particular, aerodynamic force evaluation, provided that drag component extractions can be accurately achieved under random instrumental disturbances and biased environmental conditions. Wind tunnel testing of large vehicles, especially truck/trailers, to establish their aerodynamic drag is costly and also may produce questionable results when the effects of the moving road, blockage, wake/diffuser interaction, and rotating tires are not properly simulated. On the road, testing is now conveniently and speedily carried out using GPS-based data acquisition and file storage on laptops, allowing instantaneous on-board data processing.

Combustion processes employing different injection strategies in a High-Speed Direct Inject (HSDI) diesel engine were investigated using a narrow angle injector (70 degree). Whole-cycle combustion was visualized using a high-speed digital video camera. The liquid spray evolution process was imaged by the Mie-scattering technique. Different injection strategies were employed in this study including early pre-Top Dead Center (TDC) injection, post-TDC injection, multiple injection strategies with an early pre-TDC injection and a late post-TDC injection. Smokeless combustion was obtained under some operating conditions. Compared with the original injection angle (150 degree), some new combustion phenomena were observed for certain injection strategies. For early pre-TDC injection strategies, liquid fuel impingement is observed that results in some newly observed fuel film combustion flame (pool fires) following an HCCI-like weak flame.

Low Temperature Compression Ignition (LTCI) combustion employing multiple injection strategies in an optically accessible single-cylinder small-bore High-Speed Direct-Injection (HSDI) diesel engine equipped with a Bosch common-rail electronic fuel injection system was investigated in this work. Heat release characteristics were analyzed through the measurement of in-cylinder pressure. The whole cycle combustion process was visualized with a high-speed digital video camera by imaging natural flame luminosity and three-dimensional like combustion structures were obtained by taking flame images from both the bottom of the optical piston and the side window. The transient in-cylinder late cycle soot distribution was obtained by applying a Backward Illumination Light Extinction (BILE) technique through side windows. Based on the flame luminosity and soot spatially integrated signal, new parameters were defined to evaluate the combustion performance and soot formation characteristics.

An optically accessible single cylinder small-bore HSDI diesel engine equipped with a Bosch common-rail injection system was used to study the effects of multiple injection strategies on the in-cylinder combustion processes. The operating conditions were considered typical in the metal engine under moderate load conditions. In-cylinder pressure traces are used to analyze heat release characteristics. The combustion modes transit from the Homogeneous Charge Compression Ignition (HCCI)-like combustion mode to conventional diesel combustion by changing injection parameters. The whole cycle combustion process was visualized through a high-speed digital video camera and the combustion images clearly show the combustion mode transition. Laser-Induced Exciplex Fluorescence (LIEF) technique was used to obtain simultaneous liquid and vapor fuel distributions within the combustion chamber, with tetradecane-TMPD-naphthalene as the base fuel-dopant combination.

Homogeneous Charge Compression Ignition (HCCI) combustion employing single main injection strategies in an optically accessible single cylinder small-bore High-Speed Direct Injection (HSDI) diesel engine equipped with a Bosch common-rail electronic fuel injection system was investigated in this work. In-cylinder pressure was taken to analyze the heat release process for different operating parameters. The whole cycle combustion process was visualized with a high-speed digital camera by imaging natural flame luminosity. The flame images taken from both the bottom of the optical piston and the side window were taken simultaneously using one camera to show three dimensional combustion events within the combustion chamber. The engine was operated under similar Top Dead Center (TDC) conditions to metal engines. Because the optical piston has a realistic geometry, the results presented are close to real metal engine operations.

An optically-accessible single cylinder small-bore HSDI diesel engine equipped with a Bosch common-rail injection system is used to study the effects of differing injection strategies on combustion and soot. Laser-Induced Incandescence (LII) is used to visualize the evolution and distribution of soot within the combustion chamber from the onset of ignition to late into the expansion stroke. A low-sooting fuel, blended from two single component fuels, is used for experimentation. Because of the low-sooting nature of the fuel blend, the lean operating conditions, and optical distortion of the complex shaped engine, acceptable LII signal levels are difficult to obtain. Therefore a low-sulfur European Diesel fuel is also employed during experimentation. Acceptable LII signal levels are obtained using the Diesel fuel, however, without extreme caution, surface damage to the optical components of the engine are possible.

A geometrically accurate, three-dimensional finite element model of a Diesel engine exhaust valve and cylinder head assembly has been developed to analyze the effect of cylinder head interactions on exhaust valve stresses. Results indicate that a multi-lobed stress pattern occurs around the exhaust valve head due to cylinder head deformation, stiffness variations, and thermal asymmetry. Consequently, peak valve bending and hoop stresses from the three-dimensional model are 48% and 40% higher, respectively, than for the two-dimensional, axisymmetric model. These results indicate the degree of model complexity required for more accurate analyses of exhaust valve operating stresses.

An experimental study was conducted to investigate the effects of elevated piston temperature on deposit growth patterns in a spark-ignition (SI) engine. A series of thermocouple-instrumented, insulated piston designs was developed for controlling and in-situ monitoring of deposit growth on the piston surface. Upon stabilization of deposit growth, a physical and chemical analysis of deposits from different locations was conducted. It was shown that localized deposit growth correlated strongly with rates of change of temperature at the same locations. At the end of an accelerated 18-hour test schedule using a premium unleaded fuel without reformer bottoms, a 4 μm reduction in average deposit thickness was achieved by elevating the piston surface temperature from 215 °C to 264 °C. No measurable deposit growth was obtained when operating with a critical wall surface temperature of 320 °C and the base unleaded fuel.

Tire rolling resistance, in isolation from vehicle rolling losses including dissipation in the suspension and effects of the road surface, is a weakness in present procedures as they relate to fuel economy and pollution level testing. Work by Funfsinn and Korst, based on coastdown experiments and computer simulation, has shown that substantial and measurable increases in rolling losses occur for rough road surfaces. The present investigation used vehicle axle accelerations to experimentally examine various road surfaces. Correlation with computer simulations allowed the development of a deterministic road roughness model which is used to predict energy dissipation in both the tire and suspension as functions of roughness, tire pressure, and speed. Application of the methodology to coastdown techniques and comparison to the experimental results of Funfsinn results in good agreement and confirms rolling loss increases of up to 20 percent compared to ideal smooth roads.