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Technical Paper

Lightweight Engine Design Strategies

2000-04-02
2000-01-1546
During the past years advances in fuel efficiency of car engines did not result in the expected reduction in overall fuel consumption of new car generations. One reason is the increasing vehicle weight. In an overall–weight analysis of an automobile the engine and as part of it, the crankcase represents a single component with a high weight reduction potential. This paper discusses weight reduction strategies using lightweight materials and modern design approaches. The application of lightweight materials for new crankcase concepts implies comprehensive design considerations to achieve weight reductions as close as possible to the potential of the selected material. A specific approach for inline and V–engine crankcase concepts is discussed in detail. Engine weight reduction can also be achieved through substituting large and therefore heavy engines with small high performance engines.
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