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Technical Paper

Effect of Bimetallic Coupling on Automotive Pretreatment Quality

1993-10-01
932359
The longer-term corrosion performance of an automotive body has become one of the most important items in the portfolio of packages being used by the automotive manufacturer to attract the customer. To support the lengthy corrosion warranties currently on offer, the automotive industry has increased the amount of zinc-coated steels used in the autobody construction. This means that steel is increasingly being joined to zinc-coated steel; in some cases, a zinc-coated steel is joined to another zinc-coated steel of a different variety. This practice of bimetallic coupling has been reported in early investigations to affect the quality of the phosphate pretreatment employed on automotive painting lines. Poor pretreatment uptake at the joint areas, resulting in poor paint performance was reported. However, no clear indication was given as to whether the effect is the same over the range of bimetallic couples that may be created in the construction of the autobody.
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