The Ford Rolling Road Wind Tunnel Facility 2023-01-0654

The Ford Motor Company Rolling Road Wind Tunnel (RRWT) is a state-of-the-art aerodynamic wind tunnel test facility in Allen Park, Michigan. The RRWT has operated since January 2022 and is designed for passenger and motorsport vehicle development. The test facility includes an office area, three secure customer vehicle preparation bays, a garage area, a vehicle frontal area measurement system, and a full-scale ¾ open jet wind tunnel. The wind tunnel features an interchangeable single belt and 5-belt Moving Ground Plane (MGP) system with an integrated 6-component balance, a two-position nozzle, boundary layer removal systems, and two independent flow traverse systems. Each flow traverse has a large horizontal box beam and vertical Z-strut that can position the flow traverse accurately within the test volume. The individual traverse systems can also operate in tandem and have the capability to perform stereo PIV measurements and scale model vehicle testing, including vehicle passing or drafting simulations. The MGP can be quickly changed between single belt and 5-belt operations, requiring only a single eight-hour shift to transition between the two configurations. The efficient wind tunnel airline is capable of airspeeds up to 250 km/h in the large 26.4 m² nozzle configuration and 322 km/h in the small 18.6 m² nozzle configuration using a 12-blade, 8 m diameter fan with a 5.4 MW motor. The wind tunnel’s flow quality and aerodynamic performance compare well with similar facilities in the automotive industry. Ford Motor Company is currently correlating aerodynamic measurement data from the RRWT with other similar facilities, using 60 vehicles across multiple product lines.