Browse Publications Technical Papers 2002-01-1074
2002-03-04

Design Guidelines for Automotive Fuel Level Sensors 2002-01-1074

Most current automotive and light truck fuel level sensors are essentially rotary potentiometers that have been designed to survive the chemically harsh environments found in the fuel tank. This paper will chronicle the design improvements made from the early wire wound versions to today's more robust thick film ink systems. The paper will highlight potential failure modes and discuss techniques to reduce noise and increase wear life. Data will be provided regarding changes in the circuit layout, ink compositions, and contact materials. Special consideration will be given to the adverse effects associated with the reactive sulfur prevalent in today's fuels.

SAE MOBILUS

Subscribers can view annotate, and download all of SAE's content. Learn More »

Access SAE MOBILUS »

Members save up to 16% off list price.
Login to see discount.
Special Offer: Download multiple Technical Papers each year? TechSelect is a cost-effective subscription option to select and download 12-100 full-text Technical Papers per year. Find more information here.
We also recommend:
TECHNICAL PAPER

Reliable Measurement of Fuel Level

921450

View Details

TECHNICAL PAPER

Fuel Level Sensor Design from a System Perspective

971072

View Details

TECHNICAL PAPER

Design Evolution of the Fuel Sender Requiring No Electrical Calibration

930459

View Details

X