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The present paper deals with the activities and the results achieved under a cooperative research project between IFP, D2T, LMS, G2Elab and Renault focused on Hardware-in-the-Loop (HIL) applications to hybrid power-trains conception and assessment. The main goal of this study is the evaluation of hybrid propulsion concepts and the benefits of different degrees of hybridization in a flexible architecture, by using a chain of simulation platforms: from the co-simulation to the high-dynamic engine-in-the-loop test bed, through a virtual version of the last one. The activity assessed the potentialities in terms of fuel consumption reduction and the challenges in terms of pollutants emissions of micro and full-hybrid application for light-duty vehicle based on gasoline engine: over several road load cycles as NEDC, FTP72, ARTEMIS.

The authors present the supervisory control of a parallel hybrid powertrain, focusing on several issues related to the real-time implementation of optimal control based techniques, such as the Equivalent Consumption Minimization Strategies (ECMS). Real-time implementation is introduced as an intermediate step of a complete chain of tools aimed at investigating the supervisory control problem. These tools comprise an offline optimizer based on Pontryagin Minimum Principle (PMP), a two-layer real-time control structure, and a modular engine-in-the-loop test bench. Control results are presented for a regulatory drive cycle with the aim of illustrating the benefits of optimal control in terms of fuel economy, the role of the optimization constraints dictated by drivability requirements, and the effectiveness of the feedback rule proposed for the adaptation of the equivalence factor (Lagrange multiplier).