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The first cross-industry guidelines for the implementation of structural health monitoring for aerospace applications have been created as a SAE International Aerospace Recommended Practices document: SAE ARP 6461 ‘Guidelines for Implementation of Structural Health Monitoring on Fixed Wing Aircraft’ [1]. These guidelines have brought together manufacturers, operators / users, systems integrators, regulators, technology providers and researchers to produce information on the integration of SHM into aircraft maintenance procedures, generic requirements and advice on validation, verification and airworthiness. The take-up of SHM in the aerospace industry has been slow, in part due to the lack of accepted industry practices surrounding not just the technology itself (sensors and sensor systems) but also the associated issues arising from the introduction of new methods into aircraft maintenance.

A structural damage detection system has been used to sense the propagation of cracks in a metallic flight test specimen on board a Hawk jet trainer. The work has demonstrated that the growth of structural cracks can be successfully and automatically detected on board a fast jet while flying unrestricted flight profiles. The experiment was part of a European collaborative defense program designed to demonstrate a number of diverse structural health monitoring technologies during flight in a military jet environment. This paper focuses on the performance of an acoustic emission detection system that was able to detect the growth of cracks in an alloy cantilever specimen bolted to a structural bulkhead in a pod suspended beneath the aircraft's left hand wing.