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Technical Paper

FE-Simulation of Tread Profile Effects on the Performance of the Cellular Shear Band Based Non-Pneumatic Tire

2012-04-16
2012-01-0768
In this paper, the Finite Element Method (FEM) is used to investigate the tread profile effects on the performance of the cellular shear band-based non-pneumatic tire when interacting with sand for the NASA's new Moon mission. This non-pneumatic tire consists of three major components: a critical cellular shear band, two inextensible circumferential membranes, and a group of deformable spokes. The cellular shear bands made of an aluminum alloy (AL7075-T6), are designed to have the same effective shear modulus of 6.5E+6 Pa. In this research, the shear band with cellular geometry of (θ = -65°, h = 21) is used. The Lebanon sand found in New Hampshire is used in this research and Drucker-Prager/Cap plasticity constitutive law with hardening is employed to describe the behavior of the sand. The tire and treads with different profiles are treated as deformable elastic bodies.
Technical Paper

Dynamic Impact Simulation of Interaction between Non-Pneumatic Tire and Sand with Obstacle

2011-04-12
2011-01-0184
In this paper, the Finite Element Method (FEM) is used to model and simulate the dynamic interaction between non-pneumatic tire and sand with obstacle to investigate the influence of obstacle on performance of the non-pneumatic tire. The non-pneumatic tire consists of three major components: two inextensible circumferential membranes, a critical shear beam, and a group of deformable spokes. The non-pneumatic tire fabricated of segmented cylinders is illustrated and the FEM model for the tire is given in detail. The tire is treated as an elastic deformable body with the inertia effect included. Lebanon sand found in New Hampshire is used in this simulation because of the availability of a complete set of material properties in the literature. Modified Drucker-Prager/Cap plasticity constitutive law with hardening is utilized to model the sand. The obstacle is represented as an elastic body.
Journal Article

Design of Cellular Shear Bands of a Non-Pneumatic Tire -Investigation of Contact Pressure

2010-04-12
2010-01-0768
In an effort to build a shear band of a lunar rover wheel which operates at lunar surface temperatures (40 to 400K), the design of a metallic cellular shear band is suggested. Six representative honeycombs with aluminum alloy (7075-T6) are tailored to have a shear modulus of 6.5MPa which is a shear modulus of an elastomer by changing cell wall thickness, cell angles, cell heights and cell lengths at meso-scale. The designed cellular solids are used for a ring typed shear band of a wheel structure at macro-scale. A structural performance such as contact pressure at the outer layer of the wheel is investigated with the honeycomb shear bands when a vertical force is applied at the center of the wheel. Cellular Materials Theory (CMT) is used to obtain in-plane effective properties of a honeycomb structure at meso-scale. Finite Element Analysis (FEA) with commercial software ABAQUS is employed to investigate the structural behavior of a wheel at macro-scale.
Technical Paper

Effects of Cellular Shear Bands on Interaction between a Non-pneumatic Tire and Sand

2010-04-12
2010-01-0376
To facilitate the design of a non-pneumatic tire for NASA's new Moon mission, the authors used the Finite Element Method (FEM) to investigate the interaction between soil and non-pneumatic tire made of different cellular shear bands. Cellular shear bands, made of an aluminum alloy (AL7075-T6), are designed to have the same effective shear modulus of 6.5E+6 Pa, which is the shear modulus of an elastomer. The Lebanon sand of New Hampshire is used in the model. This sand has a complete set of material properties in the literature and Drucker-Prager/Cap plasticity constitutive law with hardening is employed to model the sand. The tires are treated as deformable bodies, and the authors used the penalty contact algorithm to model the tangential behavior of the contact. The friction between tire and sand is considered by using Coulomb's law. Numerical results show deformation of sand and tire.
Technical Paper

Exploration of Discrete Element Method to Dynamically Model Sandy Terrain

2010-04-12
2010-01-0375
This research examines a Discrete Element Method (DEM) for modeling the behavior of sand under various loading conditions as a critical first step in developing computational tools to aid in designing new sand-tire interaction systems for improved traction and mobility. Sand as a material is challenging to model computationally due to its unusual behavior: sometimes resembling a fluid and sometimes behaving more like a solid, yet never exactly replicating either. This behavior arises from the particulate nature of sand which, in contrast to the systems typically modeled in continuum mechanics, is not readily represented by continuum models. In sand, elements (i.e. particles) do not have permanent associations with neighboring elements as they do in most continua, but rather are free to migrate anywhere in the domain according to their interactions with other elements.
Technical Paper

Dynamic Simulation of Interaction between Non-Pneumatic Tire and Sand

2010-04-12
2010-01-0377
In this paper, in support of developing an advanced non-pneumatic lunar tire, a dynamic interaction model between non-pneumatic tire and sand is presented using the Finite Element Method (FEM). This non-pneumatic tire is composed of three major components: a critical shear beam, two inextensible circumferential membranes, and deformable spokes. The non-pneumatic tire made of segmented cylinders is described in detail. The tire is treated as an elastic deformable body with the inertia effect is included. Lebanon sand found in New Hampshire is modeled as because of the availability of a complete set of material properties in the literature. The Drucker-Prager/Cap plasticity constitutive law with hardening is employed to model the sand. Numerical results show contact pressure distribution, distributions of various stresses and strains, deformation of non-pneumatic tire, and deformation of sand.
Technical Paper

Wear Resistance of Lunar Wheel Treads Made of Polymeric Fabrics

2009-04-20
2009-01-0065
The purpose of this research is to characterize the wear resistance of wheel treads made of polymeric woven and non-woven fabrics. Experimental research is used to characterize two wear mechanisms: (1) external wear due to large sliding between the tread and rocks, and (2) external wear due to small sliding between the tread and abrasive sand. Experimental setups include an abrasion tester and a small-scale merry-go-round where the tread is attached to a deformable rolling wheel. The wear resistance is characterized using various measures including, quantitatively, by the number of cycles to failure, and qualitatively, by micro-visual inspection of the fibers’ surface. This paper describes the issues related to each experiment and discusses the results obtained with different polymeric materials, fabric densities and sizes. The predominant wear mechanism is identified and should then be used as one of the criteria for further design of the tread.
Technical Paper

Design of a Scaled Off-Vehicle Wheel Testing Device for Textile Tread Wear

2009-04-20
2009-01-0562
This paper describes the development of test equipment for determining the wear viability of various lunar wheel tread materials with service lives of up to ten years and 10,000 km. The problem is defined, and concepts are proposed, evaluated, and selected. An abrasive turntable is chosen for simplicity and accuracy of modeling the original wheel configuration. Additionally, the limitations of the test are identified, such as the sensitivity to off-vertical loading, and future work is projected in order to more effectively continue testing. Finally, this paper presents the challenges of collaborative research effort between an undergraduate research team and industry, with government lab representatives as customers
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