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The launch and activation of ESA's Columbus module in early 2008 marked the completion of more than 10 years of development. Since then the Columbus ECLS is operating, including its major European ECLSS assemblies such as Condensing Heat Exchanger (CHX), Condensate Water Separator, Cabin Fans and Sensors. The paper will report the experiences from the first year of operations in terms of events, failures and lessons learned. Examples of this is the description of some off-nominal situations (such as Condensate Removal and IMV Return Fan failure, and relevant troubleshooting), and the preparation to Columbus Reduced Condensation Mode, as requested by NASA in order to minimize the crew time needed to empty Condensate Water Tanks in US Lab.

A significant effort has been conducted in 2007 by TAS-I (Thales Alenia Space Italia) to adequately prepare the Engineering Support to Mission 1E (Columbus installation) and subsequent stages for ECLSS operational support. This activity has been conducted both in the frame of the Engineering Support Team (EST) responsibilities and in the frame of the Columbus/Payloads integrated Stage analyses. Among the various tasks, two has been identified as outstanding: The building of a Computional Fluid Dynamics (CFD) model of Columbus cabin for ventilation analyses. The building of a tool for the calculation of cabin air volume flow rate from air loop telemetry data (primarily fans dp and input current) This paper describes in detail the above mentioned activities by pointing the attention on the critical aspects to be faced and the utilized techniques, taking also into account 1E mission lessons learned, and future developments.

The Mini Pressurised Logistic Module (MPLM) includes an Environmental Control and Life Support System (ECLSS), whose general purpose is to guarantee a comfortable environment for the Crew. In particular, among the functions of the ECLSS, there is the provision of a correct ventilation in the habitable area of the Module and an air flow adequate to support fire detection in powered zones. These tasks are carried out by an air ventilation system mainly composed of a fan, eight cabin diffusers and a ducting system. In addition, the ECLSS furnishes, through a dedicated distribution system, the capability to suppress fire by release of the Carbon Dioxide contained in a portable fire extinguisher.

The Columbus fire suppression procedure is based on a centralized CO2 distribution system which injects the CO2 stored in a tank into the volume where the fire has to be extinguished. The fire is detected in each volume by means of the so-called REP (Rack Essential Package), which contains a fan and the smoke sensor. In order to assess the Fire Detection and Suppression design concept and to identify possible critical areas, Alenia Spazio - with the support of Flowsolve UK, and on behalf of EUROCOLUMBUS - has performed an analysis using a Computational Fluido-Dynamic (CFD) tool. The rack containing the water pump assembly and other electronic equipment has been chosen for the study. As far as the Fire Detection is concerned, the simulation intends to predict the flow field established in the rack by the ventilation system and the transport of smoke by this velocity field from a supposed point source.