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Continuous improvement of side airbag safety performance is an important step because it is associated with many public domain tests and regulations. Thus, occupant restraint with a side airbag is critical and it is necessary to develop tools that can be utilized to help in design of side airbags. Though many papers on side impact safety have been published, only a few papers are related to MADYMO simulations of side airbags. This paper describes an improved injury prediction and optimization approach using a MADYMO model for side impact. This model consists of 3 parts: dummy, trim and airbag in FEM. In this study, a side impact with a ES-2, EuroSID-2, was simulated in MADYMO as follows: First, component tests were conducted for trim and airbag respectively to establish correlation. Second, these component models were then integrated into a MADYMO model, which has high correlation with a crash simulator that is capable of replicating physical vehicle tests.

Development of anti-whiplash technology is one of the hottest issues in the automotive safety field because of the frequent occurrence of rear impact accidents. We analyzed the whiplash mechanism and conducted a study to seek the optimized seat characteristics with BioRID II and MADYMO simulations. A parameter study was made to construct a conceptual theory to decrease NIC, Neck Injury Criteria, with the MADYMO model. As a result of the study, head restraint position and seatback stiffness were found to affect dummy movement and injury values. Applying the NIC mechanism and the influential parameters to the MADYMO model, the optimized seat characteristics for whiplash prevention were obtained.

Of the injuries sustained by belted rear occupants in a frontal collision event in Japan, the neck and the head are the regions of the body most likely to be injured, while children and female occupants are accounting for the highest rate of injuries. For the purpose of reducing rear seat occupant injuries, the occurrence mechanism of neck and head injuries is clarified by sled tests with the current rear seat belt system. When a high load is applied to the occupant via the seat belt, the occupant experiences sudden deceleration of the chest, resulting in a great relative velocity difference between the head and the chest. This causes injury to the occupant's neck and head. To reduce occupant injuries, therefore, it is important to minimize the relative velocity difference by control of belt load.