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Technical Paper

Light-weight Materials and their Automotive Applications

2014-04-28
2014-28-0025
Automobile industry is shifting towards lighter materials in order to meet the high strength to weight ratio as required for better performance, safety, and environmental concern. The objective of this review is to evaluate and compare the different advanced and light weight materials like advanced high strength steel (AHSS), Magnesium and Aluminium alloys, which will help in selection of appropriate materials for their intended application. In this paper comparison of materials on the basis of their current, applications, limitations, cost, potential future applications and percentage wise use in automotive vehicles are discussed. Solutions and suggestions are discussed to overcome the limitations of materials which will widen their future application. Case studies and charts for cost evaluation of different materials, on the basis of structural properties like stiffness and strength are also discussed.
Technical Paper

Study of Compatibility of Metals used in Fuel System of Gasoline Engine with E10 and E20

2013-11-27
2013-01-2880
Impact of higher gasoline-ethanol blends E10 and E20, on the fuel system components of gasoline vehicles must be known to ascertain the intended performance of these components throughout its service life. Study of compatibility of particular selected grades of metals, like Aluminium alloy, Brass & Stainless steel, with ethanol-gasoline blends (E10 and E20) in comparison with Commercial gasoline was conducted as per the guidelines given in SAE J1747. Three specimen of each metal were exposed (Fully immersed, half immersed & Vapour) to above fuels at 45 °C for 2016 hours. Mass loss/ gain data was recorded periodically at the end of 1st, 3rd, 6th, and 12th week and based on this data corrosion rate was calculated. Substantial tarnishing was observed in case of brass & slight colour change in case of aluminium & steel alloys. All the three distinct metals grades tested were found compatible with E10 & E20 with no significant corrosion rate at the end of the test period.
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