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The Curtain Airbag (CAB) is used currently to provide head and neck protection for the front-seat and rear-seat vehicle occupants during side-impact collisions and vehicle rollovers. The coated fabric materials are used in CABs for occupant protection in side impact and rollover events. In this paper the design and development study of CABs is described by using simulation and physical tests. The mechanical properties for the airbag material are determined by uniaxial test in the fill and warp directions. Shear strength is also evaluated by using the uniaxial test, but the specimen is cut along 45° angle. These test values are used in the finite element (FE) simulations. In this paper, a methodology of the design study is discussed. A Free Motion Headform (FMH) impacting a pole with a pillow shaped airbag is used in the design study. The influences of CAB design parameters such as pressure, chamber width, impact speed and hit location are evaluated.

A finite element model of a folded airbag with the module cover and steering wheel system was developed to estimate the injury numbers of a 5th percentile female dummy in an out-of-position (OOP) situation. The airbag model was correlated with static airbag deployments and standard force plate tests. The 5th percentile finite element dummy model developed by First Technology Safety Systems (FTSS) was used in the simulation. The following two OOP tests were simulated with the airbag model including a validated steering wheel finite element model: 1. Chest on air bag module for maximum chest interaction from pressure loading (MS6-D) and 2. Neck on air bag module for maximum neck interaction from membrane loading (MS8-D). These two simulations were then compared to the test results. Satisfactory correlation was found in both the cases.