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Soybeans were chosen for lunar and planetary missions, where soybeans will be supplied in bulk or grown locally, due to their nutritive value and ability to produce oil and protein for further food applications. However, soybeans must be processed into foods prior to consumption. Wilson et al. (2003) raised questions about the influence of radiation (on germination and functional properties) that the soybeans would be exposed to during bulk storage prior to and during a Mars mission. The influence of radiation can be broken down into two components: the affect of surface pasteurization to ensure the astronauts safety from food-borne illnesses (HACCP, CCP), and the affect of the amount of radiation the soybeans receive during a Mars mission. Decreases in the amount of natural antioxidants, free radical formation, and oxidation-induced changes in the soybean will influence the nutritional value, texture, and quality of soyfoods.

Long-duration space missions require high-quality, nutritious foods, which will need reheating to serving temperature, or sterilization on an evolved planetary base. The package is generally considered to pose a disposal problem after use. We are in the process of development of a dual-use package wherein the food may be rapidly reheated in situ using the technology of ohmic heating. We plan to make the container reusable, so that after food consumption, the package is reused to contain and sterilize waste. This approach will reduce Equivalent System Mass (ESM) by using a compact heating technology, and reducing mass requirements for waste storage. Preliminary tests of the package within a specially-designed ohmic heating enclosure show that ISS menu item could easily be heated using ohmic heating technology. Mathematical models for heat transfer were used to optimize the layout of electrodes to ensure uniform heating of the material within the package.

The Soymilk, Tofu, Okara and Whey (STOW) Processor Prototype was designated for use in a habitat or extended base [Closed Environment Life Support System (CELSS)] where soybeans will be supplied in bulk or grown locally. Project objectives were to evaluate the STOW Processor’s ability to produce quality soymilk and tofu from the soybean cultivar Hoyt. Hoyt, a small standing, high protein cultivar was selected by the NASA Biomass Production System to be grown hydroponically in the Advanced Integration Matrix (AIM) facility for Mars missions. The quality and yield of the soymilk and tofu from Hoyt was compared to soymilk and tofu produced from three high protein cultivars [Vinton 81 (Gold Standard), C1994, and IA 2032LS]. Composition and characterization of each cultivar was determined using raw soybeans and finished products from small scale stove top systems, large scale steam kettle systems, and STOW simulations.

In anticipation of longer duration space flights, NASA (National Aeronautics and Space Administration) is working to address the adverse psychological effects that the crew is expected to encounter. The effects of these stresses can be countered by positive influences of the environment upon the crew. The addition of fresh salad crops, such as radishes and carrots, to the menu is suggested as one way to alleviate the stresses encountered. The food systems proposed will require harvests of these types of crops and therefore measures to preserve their freshness and extend shelf life for later use. This type of food system requires the development of HACCP (Hazard Analysis Critical Control Point) plans for the post-harvest treatment of radishes and carrots in order to extend their shelf lives.

The quantitative analysis of the food system for long-term space missions is a crucial factor for the comparison of different food plans and for the evaluation of the food system as part of the overall mission. Such analysis should include important factors such as nutrition, palatability, diet cycle length, and psychological issues related to food. This paper will give the details of a mathematical model that was developed during the first author's participation as a Summer Faculty Fellow at Johnson Space Center. The model includes nutrition, palatability, diet cycle length, and psychological issues as important components. The model is compatible with the Equivalent System Mass (ESM) metric previously developed as the Advance Life Support (ALS) Research and Technology Metric.

A Bioregenerative Planetary Life Support Test Complex, BIO-Plex, is currently being constructed at the Johnson Space Center (JSC) in Houston, TX. This facility will attempt to answer the questions involved in assembling a lunar or planetary base. Long duration space missions require development of both a Transit Food System and a Lunar or Planetary Food System. These two systems are intrinsically different since the first one will be utilized in the transit vehicle in microgravity conditions while the second will be used in conditions of partial gravity (hypogravity). The Transit Food System will consist of prepackaged food with an extended shelf life of 3–5 years. It will be supplemented with salad crops that will be consumed fresh. The Lunar or Planetary Food System will allow for food processing of crops in the presence of some gravitational force (1/6 to 1/3 that of Earth).

In preparation for future planetary exploration, the Bioregenerative Planetary Life Support Systems Test Complex (BIO-Plex) is currently being built at the NASA Johnson Space Center. The BIO-Plex facility will allow for closed chamber Earth-based tests. Various prepackaged food systems are being considered for the first 120-day BIO-Plex test. These food systems will be based on the Shuttle Training Menu and the International Space Station (ISS) Assembly Complete food systems. This paper evaluates several prepackaged food system options for the surface portion of an early Mars mission, based on plans for the first BIO-Plex test. The five systems considered are listed in Table 1. The food system options are assessed using equivalent system mass (ESM), which evaluates each option based upon the mass, volume, power, cooling and crewtime requirements.

In preparation for a future manned mission to Mars, food-processing systems are being developed for use during the anticipated 18-month stay on the planet’s surface. Design of these prototypes address the special needs of a self-contained environment necessary to support the crew during the long-term mission. This self-contained environment will be a bio-regenerative life support system, dubbed BIO-Plex, and will house the crew and all appurtenant life support and scientific research equipment. Designs of food processing systems in such an environment address limited space requirements, minimal energy and water use, minimal waste stream generation, low equipment weight, limited crew task time, and high-quality food production which satiates the nutritional and psychological needs of the crew. Additionally, the system must function in a 0.3g - environment.