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This paper describes the results of a project to develop a MADYMO occupant model for predicting thoracolumbar (TL) spine injuries during frontal impacts in the Indianapolis-type racing car (ITRC) environment and to study the effect of seat back angle, shoulder belt mounting location, leg hump, and spinal curvature on the thoracolumbar region. The newly developed MADYMO Race Car Driver Model (RCDM) is based on the Hybrid III, 50th percentile male model, but it has a multi-segmented spine adapted from the MADYMO Human Facet Model (HFM) that allows it to predict occupant kinematics and intervertebral loads and moments along the entire spinal column. Numerous simulations were run using the crash pulses from seven real-world impact scenarios and a 70 G standardized crash pulse. Results were analyzed and compared to the real-world impacts and CART HANS® model simulations.

The purpose of this study is to provide an understanding of driver kinematics, injury mechanisms and spinal loads causing thoracolumbar spinal fractures in Indianapolis-type racing car drivers. Crash reports from 1996 to 2006, showed a total of forty spine fracture incidents with the thoracolumbar region being the most frequently injured (n=15). Seven of the thoracolumbar fracture cases occurred in the frontal direction and were a higher injury severity as compared to rear impact cases. The present study focuses on thoracolumbar spine fractures in Indianapolis-type racing car drivers during frontal impacts and was performed using driver medical records, crash reports, video, still photographic images, chassis accelerations from on-board data recorders and the analysis tool MADYMO to simulate crashes. A 50th percentile, male, Hybrid III dummy model was used to represent the driver.

In a previous study by Demetropoules et al., (1998), it was shown that both cadaveric and Hybrid III lumbar spines exhibit loading rate dependency when loaded in a quasi-static mode up to a velocity of 100 mm/s. In these tests, the Hybrid III lumbar spines were generally found to have higher stiffnesses than the human lumbar spines, except in compression. This is probably due to the fact that muscle loading was not simulated when testing the human spines. Additionally, the speed previously used to test the spines was less than that typically seen in automotive crash environment. The purpose of this study was to use a high-rate testing machine to establish the flexion and extension stiffnesses of the human lumbar spine with simulated extensor muscle tone. Two Hybrid III lumbar spines were used to develop the test methodology and to obtain the response of the Hybrid III lumbar spines.

This study identified the mechanical properties of ten cadaveric lumbar spines and two Hybrid III lumbar spines. Eight tests were performed on each specimen: tension, compression, anterior shear, posterior shear, left lateral shear, flexion, extension and left lateral bending. Each test was run at a displacement rate of 100 mm/sec. The maximum displacements were selected to approximate the loading range of a 50 km/h Hybrid III dummy sled test and to be non-destructive to the specimens. Load, linear displacement and angular displacement data were collected. Bending moment was calculated from force data. Each mode of loading demonstrated consistent characteristics. The load-displacement curves of the Hybrid III lumbar spine demonstrated an initial region of high stiffness followed by a region of constant stiffness.