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A variable deceleration rate approach to rollover crash reconstruction was proposed in 2009 by Rose and Beauchamp. A detailed description of Rose and Beauchamp's method was outlined in 2010. The method used a Linearly Variable Deceleration Rate (LVDR) as a function of roll distance. Improvements in responses as a function of time was demonstrated by Rose and Beauchamp using test data from two 208 dolly rollover tests; however, they noted that additional validation work using steering-induced rollover tests would be desirable. This paper provides additional validation of the LVDR model using the steer-induced rollover test data reported in 2011 by Stevens et al. The Over-The-Ground Speed (OGS) and recorded roll rate results from the five steer-induced rollover tests reported by Stevens' in 2011 were compared to reconstructed speed and roll rates as a function of time using the 2010 Rose and Beauchamp LVDR method.

Electronic Stability Control (ESC) has the potential of improving yaw stability and reducing the occurrence of a crash when a vehicle experiences a rear tire tread separation. Two instrumented 4-door, RWD SUV’s equipped with ESC were tested to evaluate the effectiveness of their ESC systems on maintaining yaw stability under these circumstances. The test vehicles were evaluated with the tread and outer steel belt removed from the right rear tire. Tests were run with the ESC engaged and then repeated with the ESC disengaged. All runs were completed with the tires inflated to the manufacturer’s recommended pressure. An analysis of the data collected shows that there are significant differences in the steering input required to generate a loss of control response with and without ESC enabled. Results of Sine with Dwell testing demonstrate a significant reduction in vehicle spinout response with the ESC engaged.

Outriggers are devices that arrest vehicle rollover during handling test maneuvers to protect the test vehicle and/or test driver. Validity of data in these tests has been questioned because the effect outriggers have on vehicle dynamics is not well understood. This research quantifies changes in handling characteristics with outriggers attached to a test vehicle. Three outrigger systems of different masses were developed and tested through various limit and sub-limit handling maneuvers. Analysis of the data generated during testing indicates improvements necessary for future outrigger designs leading to better understanding of vehicle dynamics and potentially reduced injuries from rollovers.

Vehicles may be loaded with passengers and cargo in varying configurations that affect its mass properties during normal use. Mass properties include Cg location, weight, and mass moments of inertia. The objective of this paper is to develop an approach identifying possible passenger and cargo load configurations and accurately calculate and display their effect on a motor vehicle's mass properties. An approach is presented and discussed. The calculation method accounts for suspension compliance due to passenger and cargo loading. Overall, the approach provides more accurate and useful estimates of a motor vehicle's Cg location and other mass properties. The approach may be of use to vehicle designers, operators, and regulators, providing enhanced access to vehicle parameters which are relevant to motor vehicle safety.

The height of a vehicle's center-of-gravity (CG) is one factor that influences its handling characteristics. A number of height methods are used to measure CG within the automotive industry. This research determined which method has the greatest potential to produce accurate CG height measurements, given anticipated measurement tolerances. Several techniques for measuring vehicle CG height were analyzed mathematically. The contributions of various parameters to total error were determined and the total error inherent in each method was then compared.

A controlled experimental program was conducted to determine the response of humans and a human surrogate with experimental lap belt restraints in -Gz acceleration environments. In the program, lap belt anchorage position (belt angle) and belt tension/slack were varied. Human volunteers were subjected to a static -1.0 Gz acceleration for each restraint configuration. A 95th percentile male Hybrid Ill dummy was subjected to a nominal 4.25 m/s (9.5 mph), -5 Gz impact while restrained by each restraint configuration. For the -Gz acceleration, significant changes in occupant head excursion were observed with varied lap belt configurations. In general, less pre-crash belt slack and higher lap belt angles produced significant reductions in occupant vertical excursions. This research provides data for use in evaluating or developing occupant survivability systems for rollover crash environments.

Tire marks left by the vehicle prior to impact, rollover, or other event, are important forensic evidence reconstruction of motor vehicle accidents. Often these tire marks have some curvature that is measured and used to calculate the speed of vehicles prior to the event. This calculation is based on the coefficient of friction of the tire/road interface and the radius of curvature of the vehicle center of gravity (c.g.) path. There is controversy about the validity of this approach. To explore this theory, a test vehicle was driven through a series of maneuvers that produced yaw marks for direct comparison of actual vehicle velocity to the velocity calculated by the critical speed formula. Test results show the critical speed formula is inaccurate for most circumstances and does not correctly describe vehicle limit performance behavior.

A series of tests were conducted utilizing a tire test machine built to measure forces during a tire tread separation event. Tires were prepared by cutting between the two steel belts inward from the shoulder area. Cuts were varied in size and location to generate different types of tread separation events (ex: long, short, partial, inboard, and outboard). The tests document the longitudinal and lateral forces generated while the tread is detaching during different types of tread separation events. The results demonstrate that magnitude and duration of forces depend upon the nature of the tread separation event. Additional documentation includes high speed and real time video of the tread separation events to provide insights into tread detachment modes and mechanisms of measured force response.

Using analysis of a mini-van test vehicle’s static load conditions as a guide, four different vehicle loading situation were constructed. The loading situations represent the corners of the vehicle’s center of gravity position envelope. For the testing described in this paper a single vehicle under conditions of varied load was subjected to a series of test maneuvers designed to elicit objective measure and comparison of vehicle steady-state and transient response. The purpose of this paper is to describe the test method and present the results of handling testing and limit stability testing of a 1991 Ford Aerostar mini-van/extended van under four different loading conditions. Differences observed in the plotted results of vehicle steady state response for different load condition are detectable, but small. The test results demonstrate differences in vehicle transient response for different loading configuration.

Tests were conducted to evaluate the effects of the tire-induced vibration caused by a tread separating rear tire on the handling characteristics of a 1996 four-door two-wheel drive Ford Explorer. The first test series consisted of a laboratory test utilizing a 36-inch diameter single roller dynamometer driven by the rear wheels of the Explorer. The right rear tire was modified to generate the vibration disturbance that results from a separating tire. This was accomplished by vulcanizing sections of retread to the prepared surface of the tire. Either one or two tread sections covering 1/8, 1/4, or 1/2 of the circumference of the tire were evaluated. The results demonstrated that a tire modified with two bonded-on tread sections driven at half speed replicated axle tramp characteristics of a modified tire with a single bonded-on tread section at the peak axle tramp speed.

A vehicle may be loaded in varying configurations that affect its mass properties during normal use. These properties include total mass, center-of-gravity (Cg) location, and moments of inertia. The ranges of these parameters, which are determined by the varied load configurations, define the vehicle's mass property envelopes. These envelopes are useful for evaluating the effect of any load configuration relative to vehicle performance/design specifications. Mass property envelopes provide a clear visual representation of a range of key parameters that significantly affect motor vehicle control. Examples are provided in this paper that illustrate the usefulness of the vehicle mass property envelopes.

A series of tire property tests have been performed at CALSPAN on the flat bed tire test machine. The tires used in the testing were inflated tires with the tread removed. Identical make/model/size tires in normal (tread not removed) condition were also tested. Three passenger car tires and one truck tire were tested. The purpose of this paper is to present comparative results of the testing and data analysis. The test results objectively demonstrate substantial differences in cornering properties. Grouping all tires together, the measured cornering stiffness of a modified tire was reduced on average to 36.1 percent of the normal tire measured properties (ranging from 24.1 to 49.4 percent; standard deviation was 7.7 percent). Overall the character of the modified tire cornering stiffness plots and other modified tire properties were demonstrated to be markedly changed.

A series of open loop tests was conducted on three vehicles instrumented per SAE J266 to determine the effect of a rear tire tread separation on the vehicles’ behavior. The vehicles tested were a 1989 Ford Bronco II, a 1996 Ford Explorer, and a 1993 Ford Taurus. The tests were categorized as tread separation event tests and tread-separated tests. The tread separation event tests were designed to determine how the vehicle responds as the tread is separating from the tire carcass at speeds ranging from 58–119 km/h (36–74 mph). Tires were prepared in a manner that would initiate either a complete or partial separation of the tread. The vehicle was driven on a straight path with the steering wheel held fixed as the tread came off. The tread-separated tests were run on vehicles where the tread was removed from one of the rear tires. The maneuvers conducted were circle turns per SAE J266 (constant radius and constant steer) and step steer turns.

An instrumented 2005 Ford Explorer was used to evaluate speed data provided from its Powertrain Control Module (PCM) at high slip angles. PCM speed was compared to speed and slip angle collected from a calibrated Datron S-400 velocity sensor. In addition to speed, slip angle and other standard handling test measurements the vehicle brake switch and throttle were recorded so PCM data could be synchronized. After each test run the vehicle ignition was turned off and the PCM was downloaded using commercially available Bosch hardware and software. The principal maneuver was the National Highway Traffic Safety Administration (NHTSA) sine-with-dwell test consisting of a 0.7 HZ sinusoidal steer with a 0.5 second dwell at the steer reversal peak. Runs were conducted with the vehicle’s Electronic Stability Control (ESC) disengaged so that the test vehicle would achieve large slip angles.

Past rollover condition testing reported by the author utilized experimental seat belts, a rigid seat and a sitting pelvis Hybrid III mannequin or volunteer to observe dynamic vertical excursion. Other testing in a rollover condition utilized a rigid mannequin molded from a Hybrid III, sitting in a production vehicle restraint system. Application of rigid device in the test allows for simplification of the problem under study, yet limitations in the interpretation of the results. A third test program was conducted combining the rigid device of prior testing into one test, thereby allowing further scientific inference as to the affect of the seat belt restraint system in rollover conditions. Results show that an important factor in the extent of occupant vertical excursion is the kinematics and compliance of the occupant.

A series of controlled experimental programs were conducted for the purpose of improving the motor vehicle rollover protection system. Test results reported in this paper have been previously presented in SAE Paper No.980213 [1]. Experiments tested lap belt restraints utilizing a variety of lap belt geometric and webbing slack conditions. Tests utilized in the series include dynamic and static tests and the use of test mannequins and human volunteers. In the first test program, utilizing a rigid seat, human volunteers were subjected to minus 1.0 Gz acceleration and a 95th percentile Hybrid III mannequin was subjected to minus 5.0 Gz acceleration for a variety of lap belt conditions. A second program utilized a rigid mannequin in production vehicle seats for the purpose of measuring and comparing seat belt system effective slack. Finally, the rigid mannequin from the second test and the rigid seat and lap belts from the first test were brought together and tested.

Temporary-use-only spare tires are common standard equipment on motor vehicles while run-flat tires are offered as standard equipment on some motor vehicles. This paper describes testing on a 1995 GMC Safari all-wheel-drive minivan with a rear Uniroyal Hideaway / Temporary-Use-Only tire and a 1997 Mercury Grand Marquis with a self-supporting run-flat tire manufactured by Bridgestone. The testing included circle turn tests and 180° step steer tests at target speeds of either 30 or 35 miles per hour (low speed J-turn test). Control tests were conducted with standard normally inflated tires. Both the standard tires and run-flat tires were also tested in a modified condition involving the removal of the tread and outer steel belt, simulating a tire which has experienced a complete tread-belt separation.

Effective slack associated with seat belt systems for rollover protection is studied for the purpose of improving or anticipating improvements to a motor vehicle rollover protection system. A test method and test devices were constructed to study and develop objective understandings of the effects of motor vehicle seat and seat belt characteristics on effective slack. The test devices and test method were proved in two separate motor vehicles with differing seat belt systems. Results demonstrated that effective slack as a conceptual equivalent to a seat belt webbing length could be repeatable and objectively determined for the systems tested. Determining a seat belt system's effective slack is useful for the purpose of comparing experimental restraints and experimental restraint testing to motor vehicle restraint design and performance.

To date, the flammability of common automotive fluids under real-world conditions has not been well characterized for general use in the automotive community. This paper presents the results of a research program aimed at providing a greater understanding of the potential fire hazards of common fluids carried on board today's vehicles. A literature review was conducted to define the ignition properties of common automotive fluids as determined very precisely in the lab environment. A test program was then established to gain insight into the ignition properties of common automotive fluids under some real-world conditions. Automotive engine and exhaust components were used to create a test mechanism which realistically represented the environment, temperatures, and surfaces to which vehicle fluids may be subjected The reported laboratory results are compared to the test data. Tests were conducted on twelve fluids with and without ignition sources present.

Catastrophic and sudden tire tread separation is an event that drivers of motor vehicles may encounter and, in some instances, is implicated as the cause of motor vehicle crashes and related injury or property damage. In an effort to understand how tire tread separation affects vehicle handling, a series of tread separation handling test programs were conducted. In each tread separation test program a sport utility vehicle was instrumented and equipped with steel belted radial tires that were modified to emulate tread separation between the inner and outer steel belts. The test vehicle was then subjected to a variety of open and closed loop handling test maneuvers. This paper presents the data and analysis from these tests. The research demonstrates through controlled experiments that a tire tread separation has an effect on the vehicle’s fundamental handling characteristics. It also demonstrates that the effect depends on the position of the compromised tire on the vehicle.