Search Results

To reduce CO2 emission from the vehicles equipped with internal combustion engine, it is important to combine novel fuel characteristics with combustion technology for high thermal efficiency engine. Lean boosted technology has been studied for a long time because of its potential to increase engine thermal efficiency. Super lean-burn whose excess air ratio λ is higher than 2.0 is expected to achieve both high thermal efficiency and low NOx emissions. In such high λ condition, the chemical reaction effect of fuel components becomes more important. However, it is not evaluated enough due to the difficulty of achieving super lean condition. Therefore, in this paper the effects of fuel on combustion speed, knocking, emission and thermal efficiency are analyzed with super lean burn engine.

In this research, we investigated the improvement of combustion and anti-knocking properties as factors that affect the lean limit in order to reflect in fuel design. First, as a basic study, characteristics such as the Laminar burning velocity and Ignition energy of hydrocarbons, which are highly effective in improving combustion speed, were examined. In addition, using the knowledge obtained in the basic study, several concept fuels were created by blending the blend- stocks of the refinery aiming to meet or exceed the current standards in Japan. Their lean limits, thermal efficiencies, and effects on CO2 emission were investigated.

Thermal efficiency can be improved with a super lean-burn. In a super lean-burn engine, combustion takes place at lower temperatures, meaning lower energy losses and much greater thermal efficiency. In Part I (presented at PF&L 2019) [1], we studied the effects of various fuels on the lean limit in super lean-burn conditions. We found that the lean limit could be greatly extended and thermal efficiency improved with the right combination of engine technology and fuel technology. We also found that the lean limit closely linked to the duration from start-of-spark discharge to CA10, and that substances which shorten this duration extends the lean limit. In this study, we evaluated the effects of hydrocarbons closer in composition to commercial gasoline on the lean limit and found that at the specific components, the lean limit could be much higher than that with commercial gasoline. We also studied the lean limit extension mechanism by focusing on autoignition.

The thermal efficiency of internal combustion engines can be improved dramatically with the right combination of engine technology and fuel technology. Super lean-burn technology is attracting attention as a means of boosting thermal efficiency. However, there is a limit to how lean a fuel-air mixture can be before combustion becomes unstable or misfire occurs. The authors evaluated the effects of various chemical compositions on the lean limit under super lean-burn conditions. By changing the composition of the fuel, it was possible to achieve excess air ratios of over 2.0, resulting in high thermal efficiency.

As part of efforts to address climate change and improve energy security, researchers have improved the thermal efficiency of engines by expanding the lean combustion limit. To further expand the lean combustion limit, the authors focused not only on engine technology but the chemical reactivity of various fuel molecules. Furan and anisole were among the fuel molecules selected, based on the idea that promising candidates should enhance the flame propagation speed and have good knocking resistance. Engine testing showed that the lean limit can be expanded by using fuels with the right molecular structures, resulting in higher thermal efficiency.

To correspond to the social requirements such as climate change, air pollution, and energy security, enhancing the engine thermal efficiency is strongly required in these days. As for the specific engine technologies to improve the engine thermal efficiency, Atkinson cycle, cooled EGR (Exhaust Gas Recirculation), and low friction technologies have been developed [1–4]. In regard to combustion technology, lean boosted concept has a potential to reduce CO2 emission because lean boosted concept is expected to enhance the engine thermal efficiency. Although expanding lean combustion limit is important for both increasing the engine thermal efficiency and reducing NOx emission, there is a limitation to realize stable lean combustion with SI (Spark Ignition) gasoline engine. In this study, fuel effects on the combustion characteristics from the viewpoint of chemical reaction capability are focused on.

Turbocharged (TC) engines have been introduced these days to improve the fuel economy. It is considered that one possible issue of the TC engine is a pre-ignition at high engine speed because of high temperature and high pressure in the combustion chamber. This study shows the effect of fuel compounds on pre-ignition at 4400rpm. The experimental engine is a naturally-aspirated (NA) engine which is customized to imitate the cylinder temperature and pressure of TC engines. It is known that research octane number (RON) describes anti-knock quality well. Meanwhile the results show that pre-ignition characteristic at high engine speed is dominated by motor octane number (MON) and auto-ignition temperature (AIT) rather than RON.

JCAPII gasoline workgroup reported vehicle emission study to comprehend the impact of ETBE blending. In previous study, we focused on the compatibility of ETBE blended gasoline with Japanese current gasoline vehicles in-use. Based on recent discussion with ETBE 8% blended gasoline into the market, more information becomes necessary. In this second report, we studied to comprehend the actual emission impact using realistic model fuels using several base stocks. Fuel properties of T50, T90 and aromatic compound content were selected through discussions. Specifications were changed within the range of the market. Both ETBE 0% and 8% were combined for these fuel matrixes. In total, eight fuels and two reference fuels were tested. Two J-ULEV vehicles (one MPI, and a stoichiometric-SIDI) were procured as representatives. We discussed quantitative and qualitative impact toward emissions. Data regarding CO2 and fuel economy change were also reported.

Clarifying the impact of ETBE 8% blended fuel on current Japanese gasoline vehicles, under the Japan Clean Air Program II (JCAPII) we conducted exhaust emission tests, evaporative emission tests, durability tests on the exhaust after-treatment system, cold starting tests, and material immersion tests. ETBE 17% blended fuel was also investigated as a reference. The regulated exhaust emissions (CO, HC, and NOx) didn't increase with any increase of ETBE content in the fuel. In durability tests, no noticeable increase of exhaust emission after 40,000km was observed. In evaporative emissions tests, HSL (Hot Soak Loss) and DBL (Diurnal Breathing Loss) didn't increase. In cold starting tests, duration of cranking using ETBE 8% fuel was similar to that of ETBE 0%. In the material immersion tests, no influence of ETBE on these material properties was observed.

Combustion chamber deposits (CCD) in wall-guided stratified charged direct injection spark ignition (DISI) engines affect combustion significantly because CCD may disturb the air-fuel mixture formation and, as a result, cause emission deterioration. For the design of engines and fuels, it is therefore important to determine the effects of CCD on emissions from DISI engines. In this study, the effects of CCD on emissions from a DISI engine using different fuel distillation properties were investigated. The study results show that, during stratified charged operation, an increase in CCD increased the total hydrocarbon (THC) emissions under high speed conditions and the NOx emissions under the low speed conditions.

The effects of Injector deposits, Combustion Chamber Deposits (CCD), and Intake Valve Deposits (IVD) on exhaust emissions, fuel economy and vehicle performances have long been recognized in engine and fuel/detergent design. Because important elements of engine design such as injector position, exhaust gas recirculation (EGR) ratio, and air fuel ratio (AFR) differ from those of port fuel injection (PFI) engines, current existing test methods are not applicable. Therefore, the demand has been increasing year by year for specific evaluation methods for vehicles with direct injection spark ignition (DISI) engines which have spread rapidly worldwide. Oil and Auto Cooperation for International Standards (OACIS) of Japan selected the Mitsubishi DISI engine (4G93-1.8L) [1] and conducted engine bench tests to investigate the effects of deposits on operating conditions at 40km/h, 70km/h, 140km/h and WOT.

The effects of injector deposits, combustion chamber deposits (CCD), and intake valve deposits (IVD) on exhaust emissions, fuel economy and engine performance have long been recognized in engine and fuel/detergent design. Because important elements of the engine design such as injector position, exhaust gas recirculation (EGR) ratio, and air fuel ratio (AFR) differ from those in port fuel injection (PFI) engines, direct injection spark-ignition (DISI) engines require specific evaluation methods. However, little data is available regarding engine deposits in the more recently produced DISI engines.

This newly developed helical spring can be used at a stress level up to 1300 MPa. The material is composed of Fe-C-Si-Mn-Ni-Cr-Mo-V alloy. Its strength-toughness balance was greatly superior to that of other spring steels. To improve the fatigue strength at a higher stress level, decarburization at the surface upon austenitizing was severely controlled, applying induction heating. Then, a special shot peening process, introduced for the first time, was applied to obtain a surface residual stress at the surface of over 1000 MPa. The spring was first applied to a 1992 TOYOTA model car. Plans are to increase the use since the spring material achieves a weight reduction of at least 30 % and, possibly, 35 to 40 %.