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A Yamaha YZ400, 5-valve, 4-stroke cycle, motocross racing, motorcycle engine is instrumented to provide pressure diagrams in the exhaust system which are recorded over the usable engine speed range at full throttle from 5000 rpm to 11000 rpm. The engine produces a maximum of some 34 kW (46 hp) power output. The production muffler-ended exhaust system is replaced with two alternative and more highly-tuned exhaust systems, namely a straight pipe and a straight pipe and diffuser. The complete engine geometry together with these two exhaust systems is simulated using an engine simulation software package (VIRTUAL 4-STROKE) and the experimentally-recorded exhaust pressure diagrams and performance characteristics of power, torque, etc., are compared with the predictions of the theoretical simulation. The variation of exhaust system produces differing performance characteristics whose origins the measured pressure diagrams and recorded performance characteristics struggle to explain.

The theoretical modelling of the scavenge process for a naturally aspirated two-cycle engine is described and employed in conjunction with an unsteady gas dynamic analysis of flow in the engine ducting. Programmed for a digital computer, the results of this theoretical study are shown in relation to a 250 cm3 engine with values of predicted charging efficiency, scavenging efficiency, and delivery ratio given as a function of engine speed. These are compared with measured values of scavenging efficiency and the usual performance characteristics of power, mean effective pressure, delivery ratio, and specific fuel consumption. Also compared are the measured and predicted pressure diagrams taken in the cylinder, the crankcase, and the exhaust and inlet ducts. The design of a somewhat unique cylinder gas sampling valve of the mechanical type is described and its usage discussed both theoretically and practically.