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Technical Paper

A Power Distribution Panel Designed for Flexible Manufacturing Techniques

1996-10-01
962145
In today's vehicle, the electrical power distribution panel becomes the circuit protection, relay, and wire management center for the entire electrical system. This paper describes a new 3-D electrical distribution concept and presents a supporting design. The proposed design establishes circuits for connecting power inputs, outputs, and top loaded pluggable components by modifying a standardized flat conductive grid. The grid includes a repeating pattern of connecting rings and radial spokes. These spokes define circuit paths extending from and interconnecting each ring. At the final stages of manufacturing, the required circuit paths are created on a single sheet by selectively removing certain spokes. Multiple sheets are stacked with insulating barriers located between each layer. An interconnection between layers is realized by selectively positioning connecting pins through the ring nodes and interconnecting circuits defined on successive layers.
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