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The demands of application of dual-axis chassis dynamometers (4WD-CHDY) have increased recently due to the improvement of performance of 4WD-CHDY and an increase in the number of 4WD vehicles which are difficult to convert to 2WD. However, there are few evaluations of any differences between fuel economy and exhaust emission levels in the case of 2WD-CHDY with conversion from 4WD to 2WD (2WD-mode) and 4WD-CHDY without conversion to 2WD (4WD-mode). Fuel economy and exhaust emission tests of 4WD vehicle equipped with a typical 4WD mechanism were performed to investigate any differences between the case of the 2WD-mode and the 4WD-mode. In these tests, we measured ‘work at wheel’ (wheel-work) using wheel torque meters. A comparison of the 2WD-mode and the 4WD-mode reveals a difference of fuel economy (2WD-mode is 1.5% better than that of 4WD-mode) and wheel-work (2WD-mode is 3.9% less than that of 4WD-mode). However, there are almost no differences of exhaust emission levels.

Recent studies have reported that the control of the latest chassis dynamometer for four-wheel-drive vehicles (4WD-CHDY) applied to exhaust emission and fuel economy tests have been improved. However, there are only a few evaluations of work at the wheel (wheel-work) of a vehicle. Furthermore, there are few studies on the effect on wheel-work from facility conditions in laboratory such as cooling fans and vehicle restraint devices. Tests were performed to investigate factors affecting the driving force characteristics of 4WD vehicles by the total work at the four wheels and ratio of wheel-work at the front wheel to the rear wheel on 4WD-CHDY using two types of vehicles and three laboratories. A comparison of the three laboratories reveals that the difference of tire-loss affects the difference of wheel-work. Furthermore, a comparison between actual roads and 4WD-CHDY indicates that the wheel-work differs in some cases.

A prototype CNG engine for heavy-duty trucks has been developed. The engine had sufficient output in practical use, and the green-house gas emission rate was below that of the base diesel engine. Furthermore, the NOx emission rate was reduced to 0.16 g/kWh in the JE05 mode as results of having fully adjusted air fuel ratio control. The measured emission characteristics of particles from the prototype CNG engine demonstrated that oil consumption was related to the number of particles. Moreover, when oil consumption is at an appropriate level, the accumulation mode particles are significantly reduced, and the nuclei mode particles are fewer than those of diesel-fueled engines.

Ferrocene is used as an antiknock additive to replace lead alkyls. To clarify the influence of one metal additive, ferrocene, on engine, following experiments were carried out. The insulation resistance of spark plugs was measured, deposits in the engine were analyzed, and an exhaust emission and fuel economy tests were conducted using gasoline containing ferrocene. The deposit, which contained iron oxides, adhered to the combustion chamber, spark plugs, and exhaust pipe when the engine operated with gasoline containing ferrocene. When vehicles operated with gasoline containing ferrocene, fuel consumption increased and the exhaust temperature rose. In addition, an abnormal electrical discharge pattern was observed in spark plugs operating at high temperatures. Iron-oxide of Fe3O4 is changed into Fe2O3 under high temperatures. Discharge current flows in iron oxides including Fe2O3 because the conductivity of Fe2O3 increases at high temperatures.

Single cylinder engine testing was carried out to clearly understand the test results of multi-cylinder engines reported by the Diesel WG in JCAP (Japan Clean Air Program) (1), (2), (3) and (4). In this tests, engine specifications such as fuel injection pressure, nozzle hole diameter, turbo-charging pressure, EGR rate, and fuel properties such as 1-, 2-, 3-ring aromatics content, n-,i-paraffins content, and T90 were parametrically changed and their influence on the emissions were studied. PM emission generally increased in each engine condition with increased aromatic contents and T90. In particular, multi ring aromatics brought about large increases in PM regardless of the engine conditions. The influence of fuel properties on NOx emission is smaller than the influence on PM emission. Some other fuels that have various side chain structures of 1-ring aromatics, normal paraffins only and various naphthene contents were also investigated.

Although the exhaust gas in a heavy-duty methanol engine is an oxygen rich atmosphere, there is some unburned methanol in the exhaust gas. Then, NOx control concept using lean NOx catalyst with unburned methanol as the reducing agent is considered. The purpose of this study is to verify the capability of lean NOx catalyst to reduce NOx in actual methanol engine exhaust. It was found through synthetic gas tests that alumina catalysts are effective for NOx removal. It was also found through engine tests that the catalyst temperature range between 500 °C and 600 °C and space velocity of less than 20,000 1/hr are requirements for a high NOx conversion efficiency. Although NOx conversion efficiency decreased at full load engine condition, it could substantially promote NOx conversion efficiency to add methanol into the exhaust gas before the catalyst bed.

An autoignition DI methanol engine has been developed to improve the thermal efficiency under low load conditions. The engine was compared with glow-assisted and spark-assisted DI methanol engines, and with conventional DI diesel engines. The results show that the autoignition occurs when the gas temperature in the cylinder exceeds approximately 900K. In the autoignition DI methanol engine, combustion proceeds rapidly, which results in high peak of heat release and short combustion duration. The thermal efficiency of the autoignition DI methanol engine, therefore, is higher than that of other type methanol engines and almost the same as that of diesel engines under low load conditions. NOx of the autoignition DI methanol engine is the lowest since it has the highest EGR.