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This paper reviews a validation project on CFD commercial codes organized by Society of Automobile Engineers of Japan (JSAE) in 2001. As benchmark problems, four major objects of vehicle flow design are selected for Vehicle aerodynamics, Engine cylinder flow, Air-conditioning and Defroster duct flow. 14 titles of commercial software sold in Japan are applied to these problems. The results of each problem are compared with reference experimental data and evaluated in vi ews of vehicle design and development. Feasibility of auto-meshing techniques and computation cost in recent hardware are also discussed.

A flow analysis method with quick turnaround time has been studied for application to flows in the engine compartment of vehicles. In this research, a rapid modeling method based on the Cartesian mesh system was developed to obtain flow field information quickly. With this modeling method, the original shape is approximated by many small cubic cells, allowing automatic mesh generation in significantly less time. Moreover, a hierarchical mesh system that reduces the total number of meshes has been introduced. This multi-level mesh system is also highly capable of representing shapes in detail. Another important issue in flow calculations in the engine bay is the treatment of the boundary conditions such as the radiator and cooling fan. With the proposed method, the fluid dynamics characteristics of such components are measured, and characteristics such as the pressure loss/gain and the rotational vector of the fan are reflected in the flow field as empirical models.

Both the external and internal flows of cars are simulated simultaneously. A third-order upwind-difference scheme is used in these simulations. Computational grids are generated by a multi-block transformation and a trans-finite method. Engine compartments are modeled by grid systems but the heat exchanger is simulated as a pressure loss proportional to the dynamic pressure of the flow passing through it. First, the flow for a very simple test model with no wheels and nothing in its engine compartment is simulated and compared with experimental results in order to validate a simulation method for the engine compartment. Pressure distributions on the inner surfaces agree very well with measured values, while pressure distributions on the external surfaces show reasonable agreement except for the roof end and the leading edge of the floor. The predicted drag coefficient is 7% larger than the experimental value. This method is next applied to a prototype car.