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A new compact five-speed automatic transmission (A650E) has been developed for front engine rear wheel drive cars. The development of this transmission has been aimed at improving fuel consumption, power performance, engine noise reduction during highway cruising and smooth acceleration by employing a wide range of gearing and close gear ratios. Generally a five-speed automatic transmission is larger than a four-speed, because of additional friction elements and gears. This can result in a change in the floor panel of the car body. However, by removing a one-way clutch for second gear and employing a unique gear-train layout, this transmission has the same circumference and length as the conventional four-speed automatic transmission (A340E)(1).1 In order to reduce first or second gear noise, gear specification and supporting structures of planetary gears have been optimized by FEM analysis.

Aisin AW has developed a new lightweight, compact automatic transmission: the 60-40LE. The 60-40LE is designed for small cars of up to 1.6L engine displacement. The transmission is an electronically controlled, 4-speed, front wheel drive transaxle utilizing a unique, compact planetary gear train. This new planetary gear train, combining a dual planetary gearset, establishes the shortest shaft length of its kind. The electronic control system allows for improved shift quality. Application of a linear solenoid allows for optimum control, especially during 2nd to 3rd gear shifting and shifting without the application of a one-way clutch.