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The first report proposed a new heat transfer coefficient formula applicable to diesel combustion. This, the second report, incorporates this formula into a heat loss prediction model and evaluates the prediction accuracy of heat loss over the whole engine operation range by using a diesel combustion simulation (UniDES: Universal Diesel Engine Simulator). In addition, the proposed model also factors in the effect of lower spray penetration due to swirl flow. As a result, it was clarified that prediction accuracy improved in every engine operation region, and it was possible to predict the indicated mean effective pressure with an accuracy containing an absolute error of less than 2.3%.

Generally, soot emissions increase in diesel engines with smaller bore sizes due to larger spray impingement on the cavity wall at a constant specific output power. The objective of this study is to clarify the constraints for engine/nozzle specifications and injection conditions to achieve the same combustion characteristics (such as heat release rate and emissions) in diesel engines with different bore sizes. The first report applied the geometrical similarity concept to two engines with different bore sizes and similar piston cavity shapes. The smaller engine emitted more smoke because air entrainment decreases due to the narrower spray angle. A new spray design method called spray characteristics similarity was proposed to suppress soot emissions. However, a smaller nozzle diameter and a larger number of nozzle holes are required to maintain the same spray characteristics (such as specific air-entrainment and penetration) when the bore size decreases.

1 Recently, demand for small-bore compact vehicle engines has been increasing from the standpoint of further reducing CO2 emissions. The generalization and formulation of combustion processes, including those related to emissions formation, based on a certain similarity of physical phenomena regardless of engine size, would be extremely beneficial for the unification of development processes for various sizes of engines. The objective of this study is to clarify what constraints are necessary for engine/nozzle specifications and injection conditions to achieve the same combustion characteristics (such as heat release rate and emissions) in diesel engines with different bore sizes.

The aim of this research is to develop the diesel combustion simulation (UniDES: Universal Diesel Engine Simulator) that incorporates multiple-injection strategies and in-cylinder composition changes due to exhaust gas recirculation (EGR), and that is capable of high speed calculation. The model is based on a zero-dimensional (0D) cycle simulation, and represents a multiple-injection strategy using a multi-zone model and inhomogeneity using a probability density function (PDF) model. Therefore, the 0D cycle simulation also enables both high accuracy and high speed. This research considers application to actual development. To expand the applicability of the simulation, a model that accurately estimates nozzle sac pressure with various injection quantities and common rail pressures, a model that accounts for the effects of adjacent spray interaction, and a model that considers the NOx reduction phenomenon under high load conditions were added.

In diesel engines with a straight intake port and a lipless cavity to restrict in-cylinder flow, an injector with numerous small-diameter orifices with a narrow angle can be used to create a highly homogeneous air-fuel mixture that, during PCCI combustion, dramatically reduces the NOX and soot without the addition of expensive new devices. To further improve this new combustion concept, this research focused on cooling losses, which are generally thought to account for 16 to 35% of the total energy of the fuel, and approaches to reducing fuel consumption were explored. First, to clarify the proportions of convective heat transfer and radiation in the cooling losses, a Rapid Compression Machine (RCM) was used to measure the local heat flux and radiation to the combustion chamber wall. The results showed that though larger amounts of injected fuel increased the proportion of heat losses from radiation, the primary factor in cooling losses is convective heat transfer.

A new clean diesel combustion concept has been proposed and its excellent performance with respect to gas emissions and fuel economy were demonstrated using a single cylinder diesel engine. It features the following three items: (1) low-penetrating and highly dispersed spray using a specially designed injector with very small and numerous orifices, (2) a lower compression ratio, and (3) drastically restricted in-cylinder flow by means of very low swirl ports and a lip-less shallow dish type piston cavity. Item (1) creates a more homogeneous air-fuel mixture with early fuel injection timings, while preventing wall wetting, i.e., impingement of the spray onto the wall. In other words, this spray is suitable for premixed charge compression ignition (PCCI) operation, and can decrease both nitrogen oxides (NOx) and soot considerably when the utilization range of PCCI is maximized.

A computational and experimental study has been carried out to assess the high load efficiency and emissions potential of a combustion system designed to operate on low octane gasoline (or naphtha). The “naphtha engine” concept utilizes spark ignition at low load, HCCI at intermediate load, and compression ignition at high load; this paper focuses on high load (compression ignition) operation. Experiments were carried out in a single cylinder diesel engine with compression ratio of 16 and a common rail injector/fuel delivery system. Three fuels were examined: a light naphtha (RON∼59, CN∼34), heavy naphtha (RON∼66, CN∼31), and heavy naphtha additized with cetane improver (CN∼40). With single fuel injection near top dead center (TDC) (diesel-like combustion), excessive combustion noise is generated as the load increases. This noise limits the maximum power, in agreement with the CFD predictions. The noise-limited maximum power increases somewhat with the use of single pilot injection.

We have developed a novel engine cycle simulation program (UniDES: universal diesel engine simulator) to reproduce the diesel combustion process over a wide range of engine operating parameters, such as the amount of injected fuel, the injection timing, and the EGR ratio. The approach described in this paper employs a zoning model, where the in-cylinder region is divided into up to five zones. We also applied a probability density function (PDF) concept to each zone to consider the effect of spatial non-homogeneities, such as local equivalence ratios and temperature, on the combustion characteristics. We linked this program to the commonly used commercial GT-Power® software (UniDES+GT). As a result, we were able to reproduce transient engine behavior very accurately.

Natural gas homogeneous charge compression ignition (HCCI) engines require high compression ratios and intake air heating because of the high auto-ignition temperature of natural gas. In the first study, the natural gas fueled HCCI combustion with internal exhaust gas recirculation (EGR) was achieved without an intake air heater. The effects of the combustion chamber configuration, turbocharging, and external EGR were investigated for expanding the operating range. As a result, it was cleared that the combination of internal / external EGR and turbocharging is effective for expanding the HCCI operational range toward high loads. Meanwhile, the HCCI combustion characteristics at high engine speeds were unstable because of an insufficient reaction time for auto-ignition. Although the engine operation with a richer air-fuel ratio was effective for improving the combustion stability, the combustion noise (CN) was at an unacceptable level.

A concept of dual-fuel, Premixed Compression Ignition (PCI) combustion controlled by two fuels with different ignitability has been developed to achieve drastically low NOx and smoke emissions. In this system, isooctane, which was used to represent high-octane gasoline, was supplied from an intake port and diesel fuel was injected directly into an engine cylinder at early timing as ignition trigger. It was found that the ignition timing of this PCI combustion can be controlled by changing the ratio of amounts of injected two fuels and combustion proceeds very mildly by making spatial stratifications of ignitability in the cylinder even without EGR, as preventing the whole mixture from igniting simultaneously. The operable range of load, where NOx and smoke were less than 10ppm and 0.1 FSN, respectively, was extended up to 1.2MPa of IMEP using an intake air boosting system together with dual fueling.

A new technique using Laser-Induced Incandescence (LII) has been developed to quantify the soot concentration in a diesel engine. Characteristic problems in quantitative measurements, such as LII signal attenuation by soot clouds between the camera and the measurement plane, and incident laser attenuation due to soot clouds in the laser path, were corrected by the multi-layer correction method developed in this work. When this LII measurement method is applied to an optically accessible engine, the developing soot clouds in spray combustion can be visualized in detail. The changes in soot formation process caused by increasing fuel injection pressure with reduced hole size of injector, and by altering fuel chemical property, are both clarified quantitatively in this paper.

Exhaust emissions and combustion characteristics from well-characterized diesel test fuels have been measured using two types of single-cylinder HSDI diesel engines. Data were collected at several fixed speed/load conditions representative of typical light-duty operating conditions and full-load performance (smoke-limited maximum torque) points. In addition, in-cylinder soot formation processes of these fuels were investigated via Laser Induced Incandescence (LII) using an optically accessible single-cylinder engine. The test fuels used in this study have been formulated with a sophisticated blending algorithm that systematically varies the hydrocarbon molecular structure in the fuels while maintaining the distillation characteristics of market diesel fuels. The following results have been obtained from this study. (1) The lowest PM emissions were observed with a fuel containing approximately 55% iso-paraffins and 39% n-paraffins with CN=52.5.

Recently, the smokeless rich diesel combustion had been demonstrated [1]. This can realize smokeless and NOx-less combustion by using a large amount of cooled EGR under a near stoichiometric and even in a rich operating condition. We focus on the effects of reducing diesel combustion temperature on soot reduction.

Some methods to quantify the soot concentration by Laser-Induced Incandescence were developed using a flat flame burner in our previous work [1]. Those methods take the following points into consideration. (1)a correction of the LII signal intensity profile distorted by the laser attenuation due to soot clouds on the laser path, (2)a correction of the LII signal intensity attenuated by soot clouds between a camera and a measurement plane, (3)soot particle sizing up using 2-color LII signals and (4)conversion from a signal intensity to a soot concentration based on a calibration data. Using the methods, the accuracy of less than 10% was achieved in soot concentration measurement by a flat flame burner. In this study, the above methods were applied to an optically accessible single-cylinder diesel engine to measure in-cylinder soot concentration quantitatively.