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Technical Paper

Machinability of Gray and Ductile Irons (An Orthogonal Approach of Experimentation)

1999-09-28
1999-01-3378
Values for Shear stress, Specific power and Energy for gray and ductile cast irons have been determined using two orthogonal machining setups. Procedures for determining machinability by tool life testing are reviewed, and compared to orthogonal machining methods. A new method which will produce very precise values for shear stress, specific power and energy is described.
Technical Paper

Cellular Manufacturing Insights in Lean Production Systems

1999-09-28
1999-01-3380
The Toyota Motor Company, which has spawned the 3rd revolution in manufacturing system design (MSD), developed the Toyota Production System. Now called Lean Production, the key proprietary aspects of this new MSD are the U-shaped manufacturing and assembly cells. Using these new cell designs, Toyota employed the concept of design decoupling to separate (decouple) the processing times for individual machines from the cycle time for the cell, permitting the lead time for a batch of parts to be independent of the processing times for individual machines. This takes all the variation out of the supply chain lead times so scheduling of the supply system can be greatly simplified and operated by a pull system of production control (kanban). Using kanban, the inventory levels can be dropped, which decreases the throughput time for the manufacturing system.
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