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Since 2000, over 200 rear seat occupants have become entangled in the seatbelt when they inadvertently switched it from emergency locking mode (ELR) to automatic locking mode (ALR). Since a method is needed to lock the seatbelt when installing child restraint systems (CRS), the National Highway Traffic Safety Administration (NHTSA) commissioned tool, inc. to develop prototype devices that could reduce the risk of seatbelt entanglement resulting from the lockability requirement. A field analysis of entanglement incidents was first conducted to inform countermeasure design. Prototype devices were developed and evaluated through testing with volunteer subjects in comparison to standard seatbelt systems by assessing how different designs would be used to install CRS, the quality of the resulting installations, how users would disentangle a trapped child surrogate, as well as to identify volunteer experience when using the belts themselves.

This study documented the position and orientation of child restraint systems (CRS) installed in the second rows of vehicles, creating a database of 486 installations. Thirty-one different CRS were evaluated, selected to provide a range of manufacturers, sizes, types, and weight limits. Eleven CRS were rear-facing only, fourteen were convertibles, five were combination restraints, and one was a booster. Ten top-selling vehicles were selected to provide a range of manufacturers and body styles: four sedans, four SUVS, one minivan, and one wagon. CRS were marked with three reference points on each moving component. The contours and landmarks of each CRS were first measured in the laboratory. Vehicle interior contours, belt anchors, and LATCH anchors were measured using a similar process. Then each CRS was installed in a vehicle using LATCH according to manufacturers' directions, and the reference points of each CRS component were measured to document the installed orientation.

A detailed understanding of the size, shape, and postures of children is required to design effective restraint systems for protecting children in motor vehicle crashes. Compiled and edited by experts in the fields of anthropometry, ergonomics, and child restraint, this book includes 14 important papers which provide a comprehensive overview of the methods for collecting, analyzing, and applying child anthropometry data for crash safety purposes. A detailed understanding of the size, shape, and postures of children is required to design effective restraint systems for protecting children in motor vehicle crashes. Compiled and edited by experts in the fields of anthropometry, ergonomics, and child restraint, this book includes 14 important papers which provide a comprehensive overview of the methods for collecting, analyzing, and applying child anthropometry data for crash safety purposes.

In the mid 1970s, UMTRI investigated the biomechanical properties of the head and neck using 180 “normal” adult subjects selected to fill eighteen subject groups based on age (young, mid-aged, older), gender, and stature (short, medium, and tall by gender). Lateral-view radiographs of the subjects’ cervical spines and heads were taken with the subjects seated in a simulated automotive neutral posture, as well as with their necks in full-voluntary flexion and full-voluntary extension. Although the cervical spine and lower head geometry were previously measured manually and documented, new technologies have enabled computer digitization of the scanned x-ray images and a more comprehensive and detailed analysis of the variation in cervical spine and lower head geometry with subject age, stature, and gender. After scanning the radiographic images, 108 skeletal landmarks on the cervical vertebrae and 10 head landmarks were digitized.

A combination of finite element modeling and sled test reconstruction of real-world infant head injury scenarios has been used to investigate infant head impact response and tolerance to skull fracture. Studying the role of cranial sutures on infant skull response was of particular interest. The specific injury scenarios selected for reconstruction involved infants in rear-facing child restraint systems (CRS) who sustained skull fractures and brain injuries from deploying passenger-side frontal airbags. Approximations of the loading conditions for three injury cases, as well as estimates of loading conditions not expected to result in head injury, were produced in the laboratory. A finite element model (FEM) of a six-month-old infant head was developed using available material properties and humanlike geometry. The infant head FEM was used to simulate different injury and no-injury loading conditions based on CRS response data from the reconstruction tests.

A new prototype pregnant abdomen for the Hybrid III small-female ATD is being developed and has been evaluated in a series of component and whole-dummy tests. The new abdomen uses a fluid-filled silicone-rubber bladder to represent the human uterus at 30-weeks gestation, and incorporates anthropometry based on measurements of pregnant women in an automotive driving posture. The response of the new pregnant abdomen to rigid-bar, belt, and close-proximity airbag loading closely matches the human cadaver response, which is thought to be representative to the response of the pregnant abdomen. In the current prototype, known as MAMA-2B (Maternal Anthropomorphic Measurement Apparatus, version 2B), the risk of adverse fetal outcome is determined by measuring the peak anterior pressure within the fluid-filled bladder.

Pregnant occupants pose a particular challenge to safety engineers because of their different anthropometry and the additional “occupant within the occupant.” A detailed study of the anthropometry and seated posture of twentytwo pregnant drivers over the course of their pregnancies was conducted. Subjects were tested in an adjustable seating buck that could be configured to different vehicle package geometries with varying belt anchorage locations. Each subject was tested four times over the course of her pregnancy to examine changes in seat positioning, seated anthropometry, and positioning of the lap and shoulder belts with gestational age. Data collected include preferred seating positions of pregnant drivers, proximity of the pregnant occupant to the steering wheel and airbag module, contours of the subjects’ torsos and abdomens relative to seat-belt centerline contours, and subject perceptions of their seated posture and proximity to vehicle components.

A study of the National Accident Sampling System (NASS) found an increase in upper extremity injuries when drivers were restrained by a seat belt and air bag as opposed to a seat belt alone. These injuries were attributed to forces from the air bag deploying or the air bag projecting the arm into vehicle components or the upper body of the driver. Two evaluation methods were used to assess the extent of injury and aggressiveness of different driver side air bags. The RAID, developed by Conrad Technology, and the Hybrid III instrumented arm, tested at the Vehicle Research and Test Center, were used in static testing to evaluate the effect of air bags on the arm. The positions of the RAID and the Hybrid III arm simulated the arm in four different turning positions with the forearm across the center of the wheel. Both devices recorded arm moments and accelerations. Film analysis determined the cause of the peak resultant moment for each bag in the four configurations.

A proposed modification to the Hybrid III 50th percentile male dummy upper femur appears to reduce the chest response problems resulting from femur-pelvis interaction in test exposures more severe than Standard No. 208 testing. When compared to overall repeatability of tests, the modification did not change other dummy response measurements appreciably. The femur-pelvis interaction problem, referred to as “hip lock”, was thought to occur in certain vehicles when the femurs of a passenger side dummy impacting only an air bag bottomed out against the pelvis structure. If metal-to-metal contact occurred, excessive load could be transferred to the chest, leading to elevated chest responses. The most pertinent signs of hip lock occurring appear to be a large, sharply pointed z chest acceleration, and a distinct positive component of the lumbar spine z force following the main negative component.

This paper describes results from a survey of older children with respect to vehicle and booster restraints. The work first consisted of a rudimentary anthropometry study of 155 volunteers aged between 7 and 12 years. The data were compared to an extensive child anthropometry study conducted by the University of Michigan in 1975. Height and sitting height data matched well, while children in the current study appeared heavier. In the restraint fit survey, each child sat in the rear seat alone and in three belt-positioning booster seats (Volvo, Kangaroo, Century CR-3) in three vehicles (Ford Taurus, Pontiac Sunbird, Dodge Caravan). Booster seats greatly improved belt fit over the rear seat alone. The majority of children in this study had better belt fit with the boosters than with the rear seat alone, regardless of size. However, children who could fit well in the boosters and had good or fair belt fits were generally 36 kg or less.

A study of injury patterns of older children (aged 6-12 years) indicates that they may deserve more attention from automotive safety researchers. Although older children represent 43.1% of child occupants involved in accidents taken from the National Accident Sampling System (NASS) database, they receive 55.4% of the injuries suffered by children. A lower restraint usage rate (56.2% compared to 63.4% for younger children) partly accounts for this disproportionate amount of injury. However, when restrained, fewer older children remain uninjured compared to younger children (62.8% vs. 70.8%). The number of older children receiving injuries decreases with restraint use (63.6% injured for unrestrained vs. 37.5% injured for restrained). When comparing injuries to restrained and unrestrained older children, the injuries are generally the same severities, but restraints lead to higher proportions of pelvis/abdomen injuries while reducing the occurrence of whole body injuries.