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In this study the side airbag design for a large car was investigated. The assessment of the airbag efficacy was based on the TTI response of the SID. In general, large size cars have low TTI values to begin with due to their higher mass, stronger structure, and more spacing between the occupant and the door. The CALOPT optimization program was used to search the design space. We found that for this particular impact environment an airbag design with a high mass flow rate and a large vent resulted in the lowest TTI for the SID. The high mass flow rate enables the airbag to contact the dummy thorax early, which causes the dummy to begin to move away from the door before contact is established with the door. The large vent is necessary to avoid excessive force from the airbag during the dummy/airbag interaction. For the two inflators considered in this study it was found that the less aggressive inflator achieved a marginal reduction of 10% from the baseline TTI response.

In this study a mathematical model was developed for the BIOSID dummy using the CAL3D simulation program. This model was correlated to the dummy impact response using pendulum tests on various body regions, and a side sled test. Favorable comparisons were achieved between the test results and the model responses. This model was then used for identifying optimal side airbag designs for a large car.