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A multi-hole direct injection injector was studied by means of image analysis. Methodologies based on an automatic process of cone angle measurement and edge detection were applied for the spray images generated by a 100 bar injection pressure discharged into a pressurized rigid chamber. A criterion based on pixel values was taken to localize the spray edges as angular coordinates and also with x and y position data. The high pixel values were associated with liquid phase while the low pixel values were associated to its absence. Computational codes written in MATLAB environment were used to analyze the numerical matrices associated to the images. Using the written MATLAB codes, a comparison of the effect of atmospheric back pressure, inside the chamber, on the spray pattern, cone angle and spray penetration were evaluated. The chamber was pressurized with 2.5, 5.0, 7.5 and 10 bar of back pressure. The tested fluid injected was EXXSOL D60 for simulating ethanol fuel behavior.

The new trends of the automotive market require the application of new technologies to a concept of engines, which allows for the use of different types of fuel. The multi-fuel engines available in the market display only one compression ratio, therefore being subject to optimization, as to obtain maximum efficiency the engine must work with a variable compression ratio. Although technically possible, this procedure is not considered feasible for a low-cost product. This work proposes a system, which allows for each type of fuel to attain peak efficiency through a variance in the engine intake pressure and without changing its compression ratio, a feature that can be added to a low-cost product. The gains obtained with this project will be shown in each stage of the experiment and compared to those of the original configuration of the engine. The methodology to be used is the DOE - Design of Experiment.

In this work an algebraic model for the thermodynamic study of the compression-ignition engine is developed using the concept of efficiencies in the processes that compose the air standard cycle. In this model, the use of the efficiency concept added to the variation of the specific heat, the heat release based on Wiebe function, and variation of the initial instant of heat release and heat rejection, makes this no ideal cycle to approach the actual Diesel operation. A cinematic model of the crank-and-connecting rod mechanism is used to transform the gas work in axis torque. This model serves as didactic tool for the thermodynamic analysis of the compression-ignition engines operation.

Atomization parameters from the spray produced by a direct injection injector, operating into an engine with optical access were analyzed in this work. Parameters such as cone angle, penetration and spray geometry for determined crank angles and different rotations, with the respective variability, were evaluated for ethanol injection. Images from spray injection were captured for the specified rotation conditions for the angle and geometry analysis. For the penetration analysis, the image acquisition occurred with crank angle variation, obtaining a mean value with respect to the spray displacement of a point of maximum concentration on a specified direction. Lines were adjusted to the penetration data and the penetration rates (velocities) were evaluated through its slopes. For the cone angle and geometry study, an automatic routine in Matlab environment for image processing was used.

The problems of vibration and noise from an internal combustion engine are common because of the wide variety of parts and components that make up an internal combustion engine. In recent years engines have evolved considerably in relation to the control of vibration and noise emitted, since these effects reduce the useful life of the internal components of the engine itself and, besides giving discomfort to the occupants of the vehicle. The objective of this work was to identify and describe the main sources of vibration and noise in an internal combustion engine. The methodology used in this work involved instrumentation of an internal combustion engine (Otto cycle), the experimental tests of the engine on a test bench and involved the application of analytical techniques for treatment and analysis of experimental data.

The work focuses on studying ethanol spray behavior injected directly inside a spark ignited internal combustion engine in the compression stroke. An experimental procedure for measuring spray penetration and spray overall cone angle produced by a multi-hole direct injector was developed by means of computational codes written in Matlab environment for working with images of spray injections and to acquire calculated results in an automatic way. The shadowgraph technique with back continuous illumination associated with a high speed recording image process was used in a single cylinder optical research engine for acquiring images of Brazilian ethanol fuel injected at 120° before the top dead center of compression stroke. The process of spray injections occurred with engine speeds of 1000 rpm, 2000 rpm and 3000 rpm. The results showed that spray penetrations decrease and spray cone angle increase when the engine speed is raised.

This work presents the dynamic modeling of an automotive turbocharger in a hot gas test stand. The objective is to develop a methodology to determine the main turbocharger dynamic properties as moment of inertia, response time, static gain constant, frequency gain amplitude and phase shift. The turbocharger used is the Master Power APL-240 set. The moment of inertia is obtained through the deceleration curve from an instantaneous fuel cut-off in the combustion chamber. The response time and static gain constant, as well the frequency gain amplitude and phase shift curves in function of a signal frequency, are obtained through a step variation. The turbocharger is modeled as a first order system. It is also presented a turbocharger sine excitation by the combustion chamber, generating a rotational speed sine signal output that simulates an engine intermittent acceleration. The rotational speed signal frequency gain and phase shift are compared to the values obtained in the step curves.

This work presents the experimental determination of an automotive turbocharger flow map, by using a flux test stand. This equipment is able to reproduce and measure the main characteristics of an intake and exhaust flows of an automotive engine. To build the compressor and turbine flow maps, the experimental data should be treated through an empirical model. Flow maps of two turbochargers are presented. The first flow map presented was used to validate the data treating method. The validation process made use of published GT12 Garrett turbocharger data. The data treating method was applied on the experimental dada of T2 Garrett turbocharger obtained on the flux test stand. The flow maps build are shown, and operational limits are identified on then. These flow maps give essential information to choose the most suitable turbocharger for a specific internal combustion engine.

This study involves the comparison of atomization characteristics of gasoline and ethanol produced by a single-hole gasoline direct injection (GDI) injector. Experiments were performed for the fuel spray characterization, such as: measuring the injected fuel mass flow rate, the droplet velocity and the droplet diameter of atomized fuel as a function of injection pressure. In the injected fuel mass flow rate measurements, an experimental apparatus was used consisting of a nitrogen cylinder, a source of generating pulses, a fuel tank as a pressure vessel and a precision weighing scale. To measure the fuel droplet velocity and droplet diameter, were used the known optical techniques: Laser Doppler Anemometry and Phase Doppler Anemometry (LDA/PDA), respectively. Thus, the performance of fuels can be compared. The average droplet velocity, droplet diameter and characteristic diameter, Sauter Mean Diameter (SMD), were evaluated and analyzed due to the injection pressure.

Ethanol and gasoline are widely used with fuels in Otto cycle engines. These fuels have different heating power and octane number and the engine behaves differently depending on the type of fuel used. The objective of this study is to measure, compare and investigate the factors that affect the block vibration of an internal combustion engine as a function of the fuel used ethanol or gasoline. The experiment consisted of instrumenting the side of the engine block with an accelerometer to measure the level of vibration intensity of the engine running on a bench dynamometer varying engine speed and load conditions. The results showed that the engine vibration level increases with the increase in engine speed and load. The highest level of vibration was achieved in the region of maximum torque and maximum pressure combustion. The combustion process is mainly responsible for the highest level of vibration achieved with ethanol.

This study involves the operation of the Common Rail Diesel Injection, atomization characteristics of fuel and reconditioning of diesel engine nozzles. The nozzles of the Common Rail system were repaired in order to give them optimum conditions of operation. For it be confirmed, the volume of Diesel injected was measured as a function of injection pressure, injection angle and the cone angle of the atomized fuel into new nozzles (control), used and reconditioned. In the evaluation of the volume, it was used a circuit consisting of a high pressure pump, a source of pulses and a reservoir of fuel oil. For the geometric characteristics of the fuel spray was used a high speed filming, 4000 frames per second, applying shadowgraphy techniques for measuring these angles. The experimental results allowed evaluating the types of changes in the nozzle after the reconditioning process.

Nowadays computer simulation is an important tool to support new internal combustion engine projects, but still further studies are necessary for its use in fuel development. In order to study the influence of fuel properties on engine combustion and emission performance, a computer model was designed based on a Flex-Fuel engine geometric data. Model was validated with experimental tests done on an engine dynamometer. A simulation software was used to simulate the experimental conditions, by using Wiebe two zone combustion and Woschni heat transfer models. In-cylinder maximum pressure, IMEP and emission data were calculated for different gasoline-hydrous ethanol blends at 3875 rpm, 60 Nm and 105 Nm. Total hydrocarbons concentration was simulated comparing the experimental data of hydrocarbons added with unburned ethanol emission measured with a FTIR analyzer.

This paper shows how works the Airbag restraint system. All components are described in a broad way. Results from an Airbag simulation, with a hibrid gas generator, are shown here. Aplicable standards are listed and commented in the text Moreover, an Airbag system development propose is set down and the potencial market is also commented. The objective is to give important informations to allow an Airbag restraint system conception, suitable to today brasilian industrial park.

This work is about design of a static test stand for aeronautical engines with propeller. The objective is measure propeller thrust and engine torque (two degree of freedom). The design covers system specifications, structural design, dynamic analysis, instrumentation project and tests and calibration procedures. It specifies maximum forces to be measured, maximum propeller diameter and types of tests, as constant rotation, acceleration and robustness. Also, it is presented design recommendations covering structural loads, joint types, engine accessories and minimum instrumentation. A stand sketch is showed and calibration procedures were discussed. To forecast the system resonance frequency and dynamic behavior, plots of stand-sensors system dynamic response were presented. This test stand allows measuring propeller static efficiency and engine-propeller system static propulsive curve.

This work presents the development of an automotive turbocharger test stand where a hot gas generator is used to drive the turbocharger. The burner consists in a tubular combustion chamber, projected to operate burning gaseous fuels. The development of the test stand became necessary within the must to know turbochargers operational characteristics, since those information's are not always supplied by their manufacturers. By using a combustion chamber it's possible to simulate the real operational condition of the set. The test consists in recording the characteristic curves of the turbochargers, known as flow maps or performance maps. The necessary instrumentation is based on virtual instrumentation, where acquisition and control of the sensors are made by computer. In the development of the test stand, a MP-357 Master Power turbocharger, used in commercial heavy trucks, is used.

To attend the new tendencies of the automotive market, new technologies must be used throughout the engine conception. One way of improving the project is to use computational numerical simulation, predicting engine behavior in a wide range of situations. This paper presents a methodology to estimate the engine characteristic parameters necessary to numerical simulation. Morse test was used to determine friction power, mean effective pressure friction and friction torque, considering the engine behavior during cylinder ignition cut-off. In this test all the results were compatible with manufacturer data, which validates the methodology. To define the moment of inertia, it's also proposed a fuel cut methodology, associated with the Morse test, because the torque values measured by dynamometer after the fuel cut did not correspond to the real value. Thus, plausible values of engine moment of inertia, very close to values obtained by software, were obtained.

This work presents an analysis of the performance of a multi-fuel engine fuelled by gasoline, alcohol, a mixture of gasoline and alcohol and CNG. The tests are made using a four cylinder, 1.242-L, multi-fuel engine in full load, respecting the air/fuel rate established by the manufactures in the engine original calibration. In order to run with CNG, it was installed a BRC 5th generation multi-point fuel injection system. The calibration and adjustments were made using a development engine control unit for the different fuels. In this work, the performance curves are compared aiming to obtain the best relation among torque, power and specific fuel consumption for the various proposed configurations.

This study concerns the sprays produced by a single hole direct injection injector through a systematic image treatment methodology. The images were obtained by high speed recording associated with shadowgraph technique. The recording frequency was 6504 Hz. Grayscale images were obtained after a process of histogram adjusting and image subtraction. The spray volume and penetration was evaluated through a process of edge detection in the hollow cone of the spray injection. A criterion based on pixel values was taken to localize the spray edges as angles and x and y position data. The high pixel values were associated with liquid phase while the low pixel values were associated to its absence. Computational codes written in Matlab environment were used to analyze the numerical matrices associated to the images. The high frequency image recording allowed studying the sprays in all its development. The tests were conducted with injection pressure variation.

In Brazilian market, Flex-Fuel vehicles represented over 90% of new light-duty vehicles sold in 2009. These vehicles can use gasoline blended with anhydrous ethanol (20 to 25% v/v), 100% of hydrous ethanol (contains from 6,2 to 7,4% w/w of water) or any blend of these fuels. An experimental investigation was done to study fuel consumption, emissions and in-cylinder pressure data of a Flex-Fuel Otto engine, 1.4 L, 4 cylinders. It used gasoline with 22% of anhydrous ethanol as a reference fuel (E22). E22 was blended with different hydrous ethanol contents such as 50% (H50) and 80% (H80), also a 100% hydrous ethanol H100) was used. The main fuel properties were analyzed as part of this work. To control the engine operation, a programmable ECU (Engine Control Unit) was used, allowing spark timing calibration either for maximum break torque (MBT) or to keep the engine below the knocking limit.

Exhaust Gas Recirculation - EGR - is a well-known technique to reduce NOx and it’s been applied on Diesel engines for a long time. Later studies and application found that other benefits can be achieved with PFI and GDI gasoline engines, such as pumping loss minimization and efficient knock control. Variable valve actuation valve-trains brought broader application possibilities as it enables full internal EGR control without external paths, high precision and response, as required on transient work modes. Comprehensive investigation on PFI and GDI Spark Ignition engines with external Hot EGR and Cooled EGR are widely available. However, variable valve actuation EGR control review on a flexfuel application is not well explored, and this paper is aimed at doing such.