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As a part of a continuous research and innovation effort, Ford Motor Company has been evaluating hydrogen since 1997 as an alternative fuel option for vehicles with internal combustion engines. Hydrogen fuel is attractive in that it is the cleanest fuel. Hydrogen, when used in an internal combustion engine, produces an exhaust emission consisting mainly of water vapor, with no carbon dioxide and trace amounts of other regulated pollutants. Hydrogen can be produced from renewable sources which will help reduce the dependence on foreign oil. The implementation of the hydrogen powered IC engine is seen as a strategy to help transition from a petroleum economy to a hydrogen economy and drive development of hydrogen storage, fueling infrastructure and other hydrogen related technologies.

This paper describes a new architecture for a bi-fuel vehicle engine control system, which can reduce system cost while improving function. The proposed architecture uses a modified (dual parameter) PCM strategy to control operation on both fuels, with a simpler additional module to drive fuel injectors and interface to other alternative fuel components. It is shown that this architecture results in improved fuel control and lower tailpipe emissions compared to typical aftermarket systems. Impact on the development process and base vehicle wiring are minimized.

This paper describes a study into the emissions performance of a passenger car running on natural gas and liquified petroleum gas. The gasoline engine was modified to allow the introduction of the alternative fuels into the engine. The effect of fuel system hardware on emissions was investigated. Modifications were carried out to the gasoline EMS to allow control of the alternative fuel systems. A number of changes were made to the gasoline calibration to allow operation on the alternative fuels. Emissions tests were conducted on commercial grade natural gas and liquid petroleum gas. The results were compared with gasoline emission results of an equivalent vehicle.

Ford Motor Company has introduced its dedicated Natural Gas Vehicle (NGV) trucks as mid-year 1997 offerings to complement its dedicated Crown Victoria and bi-fuel Qualified Vehicle Modifier (QVM) product line-up. The 5.4L F-250 full-size pick-up truck and the 5.4L E-250/E-350 full-size vans are production vehicles maintaining Original Equipment Manufacturer (OEM) quality and warranty while complying with all applicable corporate, federal and state requirements. Both trucks are the first OEM vehicles to certify at the Super Ultra Low Emission Vehicle (SULEV) California medium-duty vehicle standard, the Federal Ultra Low Emission Vehicle (ULEV) standard, and the Federal Inherently Low Emission Vehicle (ILEV) emission standard. The use of natural gas (NG) as a vehicle fuel required unique hardware changes in the areas of fuel storage, fuel metering, and the emission control system.

A multiplex communication system has been developed for the Ford Alternative Fuel Qualified Vehicle Modifier (QVM) program, linking the vehicle's powertrain control module (PCM) to the alternative fuel (natural gas or propane) control module (AFCM). The system allows precalibrated diagnostic routines (OBD and non-OBD) to be selectively modified and disabled which otherwise would be affected by alternative fuel operation. The system enables the broadcasting of selected information from the PCM for use by the AFCM. An additional benefit is smoother transition between alternative fuel and gasoline operation when the gaseous fuel is depleted. Also, improved emissions on the alternative fuel have been noted due to the link. System development and function are detailed in this paper.

Ford Motor Company has introduced a Crown Victoria dedicated natural gas vehicle (NGV) to meet rising demand for vehicles powered by cleaner burning fuels and to reduce dependency on foreign energy imports. The Crown Victoria NGV is a production vehicle maintaining Original Equipment Manufacturer (OEM) quality and warranty while complying with all applicable corporate, federal and state requirements.